Settings: - Leading edge plate guide installed ("al lpg" set to 1) - Drum over-rotates for unload ("al duoff" set to 125 ticks) - Creo encoder (9000 ticks) - Plate handling verbosity set to 1 ("verbose alcmd" and "verbose alconv" set to 1) - Plate size 491mm x 673mm >> list version Thermal 3244 Trendsetter AL - Master Processor Electronics * MPE Firmware Version 1.30 Nov 10 1999 14:17:38 --- 3244 Trendsetter Autoloader Specific --- TEE hardware version: 04 --- Thermal Specific --- Thermal software version: 2.35 PHC hardware version: 3 PHC LCA version: 3.00 LVD hardware version: 1 LVD LCA version: 1.03 Head firmware version: 1.38 detected Pick command for Version 2 Picker ("al vpi (ver3_pkr_installed)" = 0) >> pick Al cmd : Picking metal plate *** State message: ALE command (9) Pick Started (3681) Al cmd : unlocking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : Moving separator out Al cmd : Moving picker up Al cmd : locking plate cover solenoid Al cmd : Moving picker in Al cmd : Turning picker vac on Al cmd : Turning picker vac on Al cmd : Waiting for picker vac Al cmd : plate grabbed *** State message: ALE command (9) Grab Complete (4543) Al cmd : locking plate cover solenoid Al cmd : Turning air knife on Al cmd : Turning air knife off Al cmd : Moving picker out Al cmd : locking plate cover solenoid Al cmd : Moving separator in *** State message: ALE command (9) Pick Complete (5010) Pick command for Version 3 Picker ("al vpi (ver3_pkr_installed)" = 1) >> pick Al cmd : Picking metal plate *** State message: ALE command (9) Pick Started (2814509) Al cmd : unlocking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : Moving separator out Al cmd : Moving picker up Al cmd : locking plate cover solenoid Al cmd : Moving picker in Al cmd : Turning picker vac on Al cmd : Moving picker wrist in Al cmd : Turning picker vac on Al cmd : Waiting for picker vac Al cmd : plate grabbed *** State message: ALE command (9) Grab Complete (2815435) Al cmd : locking plate cover solenoid Al cmd : Turning air knife on Al cmd : Moving picker wrist out Al cmd : Turning air knife off Al cmd : Moving picker out Al cmd : locking plate cover solenoid Al cmd : Moving separator in *** State message: ALE command (9) Pick Complete (2816700) >> load Al cmd : loading plate onto drum *** State message: ALE command (10) Load Started (5297) Al cmd : unlocking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : Moving picker down Al cmd : Turning picker vac off Al cmd : locking plate cover solenoid Al cmd : locking plate cover solenoid Al cmd : Holding drum Al cmd : Closing LE clamp Al cmd : Lowering plate roller Al cmd : locking plate cover solenoid Al cmd : winding plate onto the drum Al cmd : starting to move drum to position 34006 Al cmd : plate edge detected after moving 293 mm measured plate size = 491 mm Al cmd : locking plate cover solenoid Al cmd : Moving separator out Al cmd : Clamp TE & raise drum roller Al cmd : lowering TE bar Al cmd : unlocking TE clamps Al cmd : raising plate roller extending LRC raising TE bar Al cmd : unlocking plate cover solenoid *** State message: ALE command (10) Load Complete (5857) Unload command (small plate, so cups can't grab it in the centre) >> unload Al cnvyr: unloading plate from drum *** State message: ALE command (11) Unload Started (13398) Al cnvyr: unlocking plate cover solenoid Al cnvyr: Moving plate pusher in Al cnvyr: Enabling unload table stepper motor Al cnvyr: Moving unload cups down Al cnvyr: Moving rotator unrotate Al cnvyr: moving drum to position 34006 Al cnvyr: unclamp TE and lower roller Al cnvyr: Moving load ramp Al cnvyr: lowering plate roller and TE bar... Al cnvyr: locking onto TE clamps... Al cnvyr: raising TE bar Al cnvyr: Moving load ramp Al cnvyr: moving drum to position 16492 Al cnvyr: Moving unload cups up Al cnvyr: Turning unload vac on Al cnvyr: Waiting for unload cups to grab plate Al cnvyr: Waiting for unload vac Al cnvyr: Raising plate roller Al cnvyr: Opening LE clamp Al cnvyr: Move plate up to clear load ramp Al cnvyr: closing LE clamp Al cnvyr: moving drum to position 16617 Al cnvyr: opening LE clamp Al cnvyr: Moving load ramp Al cnvyr: unlocking plate cover solenoid *** State message: ALE command (11) Unload Complete (14069) Process command with rotation (state plate_loc u rp 1) >> process Al cnvyr: ejecting plate into processor *** State message: ALE command (12) Process Started (10155) Al cnvyr: Turning beeper on Al cnvyr: Moving unload down Al cnvyr: Activate beeper Al cnvyr: Turning beeper off Al cnvyr: Waiting for unload to move down Al cnvyr: Turning beeper on Al cnvyr: Turning beeper off Al cnvyr: Move plate to center of table Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: move unload to center cups on table Al cnvyr: Moving unload cups up Al cnvyr: Turning unload vac on Al cnvyr: Waiting for unload vac Al cnvyr: Moving rotator rotate Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: Moving rotator unrotate Al cnvyr: move unload back to bottom of plate Al cnvyr: Moving unload cups up Al cnvyr: move plate to processor at fast speed Al cnvyr: move unload traveller back home Al cnvyr: Waiting for plate to leave unload table Al cnvyr: Activate beeper Al cnvyr: Turning beeper on Al cnvyr: Moving unload up Al cnvyr: Turning beeper off Al cnvyr: Moving unload cups down *** State message: ALE command (12) Process Complete (11510) Process command without rotation (state plate_loc u rp 0) >> process Al cnvyr: ejecting plate into processor *** State message: ALE command (12) Process Started (14208) Al cnvyr: Turning beeper on Al cnvyr: Moving unload down Al cnvyr: Activate beeper Al cnvyr: Turning beeper off Al cnvyr: Waiting for unload to move down Al cnvyr: Turning beeper on Al cnvyr: Turning beeper off Al cnvyr: Move plate to center of table Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: move unload back to bottom of plate Al cnvyr: Moving unload cups up Al cnvyr: move plate to processor at fast speed Al cnvyr: move unload traveller back home Al cnvyr: Waiting for plate to leave unload table Al cnvyr: Activate beeper Al cnvyr: Turning beeper on Al cnvyr: Moving unload up Al cnvyr: Turning beeper off Al cnvyr: Moving unload cups down *** State message: ALE command (12) Process Complete (15104) Process command with punching and rotation (note: plate size 812mm x 1118mm) >> process Al cnvyr: ejecting plate into processor *** State message: ALE command (12) Process Started (2821862) Al cnvyr: Turning beeper on Al cnvyr: Moving unload down Al cnvyr: Activate beeper Al cnvyr: Turning beeper off Al cnvyr: Checking punch status Al cnvyr: waiting for punch response Al cnvyr: received message G from punch Al cnvyr: flushing punch messages Al cnvyr: flushing punch messages Al cnvyr: requesting punch status Al cnvyr: Sending E 0 to punch Al cnvyr: waiting for punch response Al cnvyr: received message I from punch Al cnvyr: received info data 1 from punch Al cnvyr: signal punch to prepare for a plate with configuration 13 Al cnvyr: Sending A 13 to punch Al cnvyr: Waiting for unload to move down Al cnvyr: Turning beeper on Al cnvyr: Turning beeper off Al cnvyr: Move plate to center of table Al cnvyr: first rotation for punch Al cnvyr: Moving rotator rotate Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: Moving rotator unrotate Al cnvyr: Edge position: 196mm Al cnvyr: Offset: 3mm Al cnvyr: Moving unload cups up Al cnvyr: Turning unload vac on Al cnvyr: Waiting for unload vac Al cnvyr: second rotation for punch Al cnvyr: Moving rotator rotate Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: Moving rotator unrotate Al cnvyr: move unload back to bottom of plate Al cnvyr: Moving unload cups up Al cnvyr: wait for ready signal from punch Al cnvyr: waiting for punch response Al cnvyr: received message A from punch Al cnvyr: flushing punch messages Al cnvyr: punch ready, move plate towards punch at fast speed Al cnvyr: move plate into punch at slow speed Al cnvyr: jog into punch and poll for pin registration signal from punch Al cnvyr: waiting for punch response Al cnvyr: received message B from punch Al cnvyr: flushing punch messages Al cnvyr: grab plate with unload cups and jog plate off pins Al cnvyr: Moving unload cups down Al cnvyr: Moving unload cups up Al cnvyr: Turning unload vac on Al cnvyr: Waiting for unload vac Al cnvyr: send plate_away signal to punch Al cnvyr: Sending B 0 to punch Al cnvyr: wait for punch inlay to move in to position Al cnvyr: waiting for punch response Al cnvyr: received message C from punch Al cnvyr: flushing punch messages Al cnvyr: waiting for punch response Al cnvyr: received message B from punch Al cnvyr: flushing punch messages Al cnvyr: wait for punch to complete Al cnvyr: waiting for punch response Al cnvyr: received message D from punch Al cnvyr: flushing punch messages Al cnvyr: signal punch to lower Al cnvyr: Sending C 0 to punch Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: Moving unload cups up Al cnvyr: Turning unload vac on Al cnvyr: Waiting for unload vac Al cnvyr: Moving rotator rotate Al cnvyr: Turning unload vac off Al cnvyr: Moving unload cups down Al cnvyr: Moving rotator unrotate Al cnvyr: move unload back to bottom of plate Al cnvyr: Moving unload cups up Al cnvyr: check that the punch is lowered Al cnvyr: waiting for punch response Al cnvyr: received message F from punch Al cnvyr: flushing punch messages Al cnvyr: move plate to processor at fast speed Al cnvyr: move unload traveller back home Al cnvyr: Waiting for plate to leave unload table Al cnvyr: Activate beeper Al cnvyr: Turning beeper on Al cnvyr: Moving unload up Al cnvyr: Turning beeper off Al cnvyr: Moving unload cups down *** State message: ALE command (12) Process Complete (2827496) >> mload Manually loading plate using media type 1 and thickness 300. Use "set state plate_loc d" to check plate parameters. Al cmd : manually loading 491 x 673 plate onto drum *** State message: ALE command (28) Load Started (12262) Al cmd : thickness = 300 um, media type = 1 *** State message: Work Station command (0) Pick Started (12269) Al cmd : unlocking plate cover solenoid Al cmd : unlocking plate cover solenoid Press push-button to continue *** Waiting for the button to be pressed *** Al cmd : Activate beeper Al cmd : Holding drum Al cmd : Closing LE clamp Al cmd : Lowering plate roller Al cmd : winding plate onto the drum Al cmd : starting to move drum to position 34006 Al cmd : plate edge detected after moving 293 mm measured plate size = 491 mm Al cmd : Clamp TE & raise drum roller Al cmd : lowering TE bar Al cmd : unlocking TE clamps Al cmd : raising plate roller extending LRC raising TE bar Al cmd : unlocking plate cover solenoid *** State message: ALE command (28) Load Complete (12879) >> munload Al cnvyr: manually unloading plate from drum *** State message: ALE command (29) Unload Started (21038) Al cnvyr: unlocking plate cover solenoid Al cnvyr: moving drum to position 34006 Al cnvyr: unclamp TE and lower roller Al cnvyr: Moving load ramp Al cnvyr: lowering plate roller and TE bar... Al cnvyr: locking onto TE clamps... Al cnvyr: raising TE bar Al cnvyr: Moving load ramp Al cnvyr: moving drum to position 27994 Al cnvyr: Moving load ramp Al cnvyr: moving drum to position 16617 Al cnvyr: Raising plate roller Al cnvyr: Opening LE clamp *** State message: Work Station command (0) 43 (21527) Al cnvyr: unlocking plate cover solenoid *** Waiting for plate to be removed from load ramp *** Al cnvyr: Activate beeper Al cnvyr: unlocking plate cover solenoid *** State message: ALE command (29) Unload Complete (21600)