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Upgrading Dolev800E with TSP to Dolev 800 V+ or V2

Upgrade Kit D800E TO D800V2 (TSP) 510K1P853

Upgrade Kit D800E TO D800V+ (TSP) 510K3R524

Product

   Dolev® 800E

Background

  

This procedure describes how to upgrade a Dolev 800E (501S3E036) with TSP to one of the following:

  • Dolev 800V+ 501S3D143 with TSP
  • Dolev 800V2 501S1L088 with TSP

Part list

  
P/N Description For V+ For V2 Qty
282E9L386 N/P for Dolev 800V2   + 1
292E2U836 N/P for Dolev 800V+ +   1
292E2R508 Oper. Panel Dolev 800V Plus +   1
503C2L011S Brushless 800V Assy (for D800V+) +   1
503C2L088S Brushless D800V2   + 1
510V52149J S/W Dolev 800V2 Pack   + 1
510P40986 DLV 800P New S. Load.Cass. +Pack + + 1
510P40983 DLV 800P New M. Load.Cass. +Pack + + 1
510P40650 DLV 800P LD&UNLD Assy. +Pack + + 1
374A00080 Packing Label-Wht .749-2T651 +   1

 

Time required

  

1 day

Procedure

  
  1. Save parameters to a rescue diskette. (Machine Parameters D-800V2, P/N 501V1M353)
  2. Turn off the machine and disconnect the main power cable.

Important: Wear an antistatic cable wrist while performing the following steps.

  1. Remove the old Brushless board (P/N 503C2L011S) from the standard controller.
  2. Install the required board:
    • Dolev 800 V+—Brushless 800V Assy (for D800V+), P/N 503C2L011S 
    • Dolev 800 V2—Brushless D800V2, P/N 503C2L088S
  3. Change configuration:
    • Dolev 800 V+—reconnect the black loop wire to the 76 pin cable (P-3).
    • Dolev 800 V2—cut the black loop wire from the 76 pin cable (P3).
  4. Remove the Jumper-2 Pin Rec Mini Fit (P/N 504L1L379).
  5. Replace the Panel N/P:
    • Dolev 800 V+—P/N 292E2U836
    • Dolev 800 V2—P/N 282E9L386
  6. Remove the D800E load/unload system.
  7. Install the replacement load/unload system (510P40650).
  8. Connect the main power cable and turn on the machine.
  9. Reboot the imagesetter with the Setup diskette for the CPU486 + DISKONCHIP.
  10. Reboot the imagesetter with the Micro Version diskette (version 1.034).
  11. Reboot the imagesetter with the diagnostic diskette (version 2.68 August 2000).
  12. Reboot the imagesetter.
  13. Restore the parameters from the floppy diskette.
  14. Remove the diskette from the floppy drive.

Test

  

Testing and calibrating

  1. Check the Resintensity value for all resolutions, and calibrate the imagesetter if required.
  2. Check all required offsets (see the Installation manual) and adjust if required.
  3. Check that the imagesetter registration is according to spec.

Test

Run an ATP or a customer job and check that the imagesetter is according to spec.

Material Disposition

   Send all the parts that you removed to Creo CIL.
Technical contact(s)
  

Content owner: Oded Zaccai
See the Escalation page for escalation contacts.
Date submitted
  

19 Jun 2002