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Special tools and jigs for ThermoFlex

This is a list of special tools and jigs for maintaining the ThermoFlex.  It includes jigs, fixtures, test set-ups, meters, custom-made tools, etc. Creo part numbers are included for items that can be ordered from stock.  Other items should be purchased locally.

See also the Service Engineer tool kit.

Name Description Part Number Where Used Photo/Drawing
Brecoflex belt tension meter Measures belt tension by sensing belt vibration frequency. 90-1062 FX1,3244 and VLF  
Drum amp breakout board To diagnose drum amp problems including cable disconnects, bad phases etc. 10-3732 FX1  
Drum installation/removal fixture (very large) Production tool.  Used to remove entire drum 92-0017A FX1,3244  
Drum servo breakout box View & jumper signals between backplane and servoamp 10-3732A FX1,3244 and VLF Photo
Drum support tool For drum belt replacement 92-0061A FX1,3244 Photo
Encoder alignment jig Holds the encoder assembly parallel to the encoder disk, and two knobs are used to adjust the focus and the phase of the signals   FX1,3244 and VLF Photo
Encoder breakout box Jumper signals between encoder and backplane (not too useful for field) 10-3731A FX1,3244 and VLF Photo
Foot adjust fixture (CTP) Needs a 9-mm 1/4" socket for C144 and above 92-0022A FX1,3244 and VLF  
Leadscrew alignment jig   92-0009A FX1,3244 Photo
Reed switch/hall sensor cable assembly Checks door switches, hall sensors 10-3622B FX1,3244 and VLF 10-3622BA CAB,ASSY,REED SW/HALL SENSOR,VLF
Thermal head test signal cable assembly Autofocus setup for thermal heads 10-3149A FX1,3244 and VLF  
Wave washer pre-load tool For drum belt replacement 92-0060A FX1,3244 Photo

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