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Measuring plate throughput on a Trendsetter NEWS output device


Product

 
  • Trendsetter® NEWS 50–200
  • Trendsetter NEWS SA

Background

  The standard procedure for measuring plate throughput on Trendsetter output devices at commercial customer sites is to submit several jobs from Print Console, note the imaging time from start to finish, and divide the elapsed time by the number of plates imaged. At Trendsetter NEWS customer sites, however, many more plates are typically queued in Print Console at a time, and high throughput is much more important.

For this reason, when we send a small batch of jobs via Print Console to the Trendsetter NEWS output device, we do not include the imaging time for the first and last plates, as doing so could result in an artificially low throughput calculation.

In addition, for MCE NEWS devices (serial numbers starting with “NM”, the verbose level should be set to customer for the media handler subsystem and turned off for all other subsystems. This is because higher levels of verbosity (for example, service) can interfere with firmware operations and impede throughput.


Procedure

  1. Set the verbose mode in firmware to customer, and turn off verbosity for all subsystems except mdh (media handler). Use the following commands:
    verbose user customer
    verbose off all
    verbose on mdh

    For NEWS 200 devices, also turn off verbosity for the slave thermal head (MCE2):
    verbose off all
  2. From Print Console, submit 12 jobs (same file).
    Note: For NEWS 200 devices, the highest potential for throughput is achieved when the device images two broadsheet plates at once, one with the master head and one with the slave head. Therefore, you should send two identical files per job if possible. If the customer does not use single broadsheets, then just send files for the panorama size plate.
  3. After completion of the 12 jobs, go to the workstation hard drive and open the most recent device log file in a text editor.
  4. Record the time stamp for the unload started operation of the 1st and 11th cycle, and calculate the difference in seconds between these operations.
    Note: Throughput specifications for NEWS devices are based on continuous imaging, which is why the time stamps for the first and twelfth cycles are not used
  5. Divide the difference in seconds between the ends of the 1st and 11th jobs by 10 to obtain the average time for each job.
  6. To calculate the plates per hour, divide the number of seconds in an hour (3600) by the average time in seconds for each job. For dual broadsheets, multiply this figure by two.

Example 1—NEWS 200
(2 broadsheet plates: 575 mm mainscan x 320 mm subscan)

  • Job 1 unload started time stamp:   14:47:01.258
  • Job 11 unload started time stamp: 14:52:23.937
  • Time elapsed between 1st and 11th jobs:
    5:22:679 or 322.679 seconds
  • Average cycle time per job: 322.679/10 = 32.268 seconds
  • Jobs per hour: 3600/32.268 = 111.6
  • Plates per hour: 111.6 x 2 = 223.2

Example 2—NEWS 50
(1 panorama plate: 586 mm mainscan x 817 mm subscan)

  • Job 1 unload started time stamp:   15:02:22.357
  • Job 11 unload started time stamp: 15:27:21:362
  • Time elapsed between 1st and 11th jobs:
    24:59:005 or 1499.005 seconds
  • Average cycle time per job: 1499.005/10 = 149.9 seconds
  • Jobs/plates per hour: 3600/149.9 = 24.02

Technical contact(s)
 

Content owner: Ray Levasseur
See the Escalation page for escalation contacts:

Date submitted
 

22 Apr 2005


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