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Special tools and jigs for Trendsetters

This is a list of special tools and jigs for maintaining the Trendsetter 3244 and the Trendsetter 3230. It includes jigs, fixtures, test set-ups, meters, custom-made tools, etc. Creo part numbers are included for items that can be ordered from stock.  Other items should be purchased locally.

See also the Service Engineer tool kit.

Questions about a tool (e.g., where to find it, how to use it)?  Contact: Andrew So or Cedric Galere

Name Description Part Number Photo/Drawing
1" to edge jig Setup sssa after head replacement. Procedure 92-0043A Photo
Airflow test jig This tool is designed to measure the shop air pressure when the air flow is 10 cfm. It consists of a pressure gauge, an air flow gauge, and a valve and is designed to check that the customer supplied air is adequate for proper operation. To use it, connect it to the air line before the device. Set the valve to 10 cfmand read the air pressure. It should remain at 100 psi or better. 93-0001A  
Brecoflex belt tension meter Measures belt tension by sensing belt vibration frequency. 90-1062 BRECOflex user guide
Drum amp breakout board To diagnose drum amp problems including cable disconnects, bad phases etc. 10-3732 Schematic
Drum installation/removal fixture (very large) Production tool.  Used to remove entire drum 92-0017A  
Drum servo breakout box View & jumper signals between backplane and servoamp 10-3732A Photo
Drum support tool For drum belt replacement 92-0061A Photo
Encoder alignment jig Holds the encoder assembly parallel to the encoder disk. Has two knobs that are used to adjust the focus and the phase of the signals.   Photo
Encoder breakout box Jumper signals between encoder and backplane (not too useful for field) 10-3731A Photo
Key for SIO (safety interlock override) keyswitch Controls the SIO keyswitch for laser safety 15-3241 Photos
Leadscrew alignment jig   92-0009A Photo
Power Box Disconnect Switch Service Override tool Used to turn power on when inner access panel is removed. 15-3526  
Pressure regulator tester Measures air pressure on roller and TEC 93-0005B 93-0005B Drawing
Reed switch/hall sensor cable assembly Checks door switches, hall sensors 10-3622B 10-3622BA CAB,ASSY,REED SW/HALL SENSOR,VLF
Universal sensor tester Supports most sensors 90-1112B Universal Sensor Tester User Guide
Wave washer pre-load tool For drum belt replacement 92-0060A Photo
Wrench: cone, 3/4" and 13/16" Flat wrenches - available from bicycle shops.    

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