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31-MAR-92
We have defined two service kits for Dolev 800.
1.
Regional jigs for Dolev 800 - 510L34298
2.
Personal jigs for Dolev 800 - 510L34299
This kit will be kept in the regional service center and will
be sent to the site according to request.
This kit will allow the engineer to perform the following:
a. Replacement and adjustment of the Optic components:
This kit contains the following:
1.1 Bow adjusting jig cat - 280B34187
This jig is attached to the carriage top and with two dial
indicators (1/1000 cat no. 395B10020) you can move
the lenses housing assy according to the Grid Measurement Tool calculation, in order to
correct the bow error.
1.2 Spinner centering jig (Lin. jig for D800V) - 507C1L231
This jig is attached to the spinner assy and with three dial
indicators (cat no. 395B10020) allows you to center
the replaced spinner assy in the same place where the previous spinner assy was located.
The adjustment of this jig is done with the spinner indicator
adjuster (cat no. 280A34271). It also needs an
adjustment plate (cat no. 280B33336) to move the spinner house upwards.
1.3 Focus Jig assy - 380A34175
This jig is attached with one part to the lenses housing assy
and the other part is screwed into the focus lens.
According to the results from the focus expose, you will move the focus lens, so that you
get a good focus point.
It also contains a dial indicator (1/100 - 395B10010).
1.4 Pin for motor bracket - 290A29575
When changing the carriage or the lead screw and whenever there is a need for dismantling the lead screw, this jig, together with jig locat. fixture for motor brack. 270B29589, will help you to return the lead screw with the bracket to its correct place.
1.5 Rubber roller jig - 280A34180
Whenever you need to disassemble the film rubber rollers in order to change them (for example, change motor chain, etc.) this jig will help you to easily pull the shafts of the rubber rollers and to reassemble them with centering the Delerin and the Metal Spacers, which are assembled with the rubber roller.
1.6 Shaft extract jig - 280A34173
This jig is built to pull the feeder shaft with its bearings from its place. It is also built to evenly push the bearing back into place.
1.7 Lead screw holder - 280B34179
This jig is cup-shaped and built to be assembled on the shaft
that holds the carriage to the lead screw. You
must assemble it whenever pulling out the lead screw with the carriage on it.
1.8 Lead screw handle - 280B34246
This handle is used to move the carriage with the Dynamic Optics on it. You must use it whenever you assemble a lead screw or in a case where you are not sure that the lower and end positions are adjusted in a way that will not cause the flags on the carriage to break the optical switches.
This kit will be in the possession of the Service Engineer and will allow him to perform the following:
This kit contains (the following items are only for the Personal jigs kit):
2.1 Fiber Optics Cleaning Kit - 510L34300
This kit is used for handling the fiber optic when replacing the connector, by-passing the adaptor cleaning ceramic connectors. Knowledge is needed to operate with this kit.
2.2 Ball Nut Greaser - 507B26966
This jig is used for Preventive Maintenance of the Lead Screw. It allows inserting a small amount of grease directly into the bearing of the lead screw.
2.3 Pin for motor bracket - 290A29575
When changing the carriage or the lead screw and whenever there is a need for dismantling the lead screw, this jig, together with jig locat. fixture for motor brack. 270B29589, will help you to return the lead screw with the bracket to its correct place.
2.4 Shaft extract jig - 280A34173
This jig is built to pull the feeder shaft with its bearings from its place. It is also built to evenly push the bearing back into place.
2.5 Rubber roller jig - 280A34180
Whenever you need to disassemble the film rubber rollers in order to change them (for example, change motor chain, etc.) this jig will help you to easily pull the shafts of the rubber rollers and to reassemble them with centering the Delerin and the Metal Spacers, which are assembled with the rubber roller.
2.6 Lead screw holder - 280B34179
This jig is cup-shaped and built to be assembled on the shaft that holds the carriage to the lead screw. You must assemble it whenever pulling out the lead screw with the carriage on it.
2.7 Lead screw handle - 280B34246
This handle is used to move the carriage with the Dynamic Optics on it. You must use it whenever you assemble a lead screw or in a case where you are not sure that the lower and end positions are adjusted in a way that will not cause the flags on the carriage to break the optical switches.