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Dolev 800 - Loading/Unloading System -
Loading & Unloading Axis

Film Counter Encoders

OptoMechanical Assy - Encoder View (balloon 60) (zoom image)
Optomech 800P (zoom image)

Description
Replacement
Check

Description

The film guides have two encoders and counters. They are located behind the loading and unloading system on the two outer guides.

Replacement

Before You Start
Tools and Accesories
Disassembling the Film Guides
Assembling the Encoders or Counters

Before You Start

  1. You may find it necessary to remove the loading and unloading unit to replace the encoder. Two engineers are required when removing the Loading and Unloading Unit. Do not attempt to remove the system from the imagesetter unless at least two engineers are present.

  2. Prepare a work space upon which you can place the assembly.

Tools and Accesories

Set of Allen keys

Disassembling the Film Guides

  1. Power off the imagesetter using the control panel ON/OFF switch.

  2. Open the left and right service doors.

  3. Remove the light-proof cover from the right side of the unit.

  4. Try to perform the repair by moving the loading system forward, without removing it from the machine. If this is not possible, remove the loading system from the machine.

  5. Unfasten the screws (#169,14,15) securing the metal strip (#83) to the spring plate. Remove the funnel.

  6. Release the tension on the film guide (#58,57,61). Loosen the screw (#85,164) and the spring (#86).

  7. Release the set screw (#161).

  8. To remove the end guides, perform the following: Skip the first film guide that has the lever. Unscrew the second guide. Tilt and remove the guide from the assembly.

    Remove the end film guide. Remove the screw (#85), tilt the guide and move it sideways. Pull out the cube.

  9. Remove the defective encoder.

    9a.    For encoder counters (#2). Disconnect the encoder connector cable. Unfasten the hex screw that fastens the counter to the holder (left side: #55, right side: #65).

Assembling the Encoders or Counters

  1. Assemble the new encoder or counter.

    1a.     For encoder counters (#2). Fasten the hex screw that fastens the counter to the holder (left side: #55, right side: #65). If the encoder disk is not in the center of the detector, release the screw (#22,23,24) and move the plate until the encoder disk is in the center of the detector. Connect the encoder connector cable.

  2. Re-assemble the guide on the spring plate (#82).

  3. Put back the second guide: tilt and insert the guide onto the assembly. Check tension and re-install the funnel.

  4. Re-assemble the Unloading Guide. Put back the loading system.

  5. Power on the imagesetter using the control panel ON/OFF switch.

Check

Enter the diagnostics program. Select UTILITIES, MECHANICS. Select 5 Feeder from the Mechanics Menu.

Mechanics Menu

1. Carriage 2. Roller 3. Spinner
4. Cassette 5. Feeder 6. Cutter
7. Vacuum/Valve 8. Others 9. Detectors
  1. Run the feeder Forward and Reverse to check the encoder.

  2. Perform a film feed from each of the loading cassettes.

  3. Assemble the light-proof cover and close the side door.

  4. Check film registration.

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