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Dolev 800 - Loading/Unloading System -
Loading System Assembly

Large Rubber Rollers (Driver )

Loading Sys. type I (zoom image)
The Loading & Unloading System (zoom image)

Rubber Roller Jig

Description
Replacement
Check and Test

Description

The large drive rollers are located on the loading system. The rollers load the large cassette film to the drum.

The set contains two drive rollers, one is made of soft rubber (A35) and has on it a plastic sprocket and the other is made of hard rubber (A70) and has on it the opposite plastic sprocket and a metal sprocket connected via the chain to the motor that drives the set.

Replacement

Before You Start
Tools, Accessories and Jigs
Parts List - Large Drive Rollers
Disassembling the Drive Rollers
Assembling the Drive Rollers

Before You Start


Note: A minimum of two engineers are required for the procedure.

  1. Power off the Imagesetter using the control panel ON/OFF switch.

  2. Open the side service doors and remove the protective covers.

Tools, Accessories and Jigs

jig 280A34180
jig 280A34180 - a
jig 280A34180 - b

Set of Allen keys
Clipper
Phillips screw driver
Flat screw driver

Parts List - Large Drive Rollers


56     507F34614 Large Drive Roller A35
57     507F34613 Large Drive Roller A70

Disassembling the Drive Rollers

  1. Open the loading system doors and remove the three film loading cassettes.

  2. Open the loading system track locks. Pull the unit forward until the rollers catch on the tracks. Remove the right cover.

  3. Disconnect the cable connectors.

  4. Dismantle the arms by removing the roll pins 03 and pulling the arms out from the drive shafts.

  5. Dismantle the springs from both sides. The springs are assembled in pairs.

  6. Dismantle the E-rings from the drive shafts.

  7. Disassemble the large cassette flipper shelf.

  8. Dismantle the large loading cassette base plate. The base plate is in the bottom of the large film cassette compartment. To remove the plate, push it slightly to the right, into the grooves. Then lower the left side of the plate and remove the part.

  9. Disassemble the large cassette motor (4 screws) from the assembly. Shift it in the direction of the drive shafts and pull the motor out. Pay attention not to damage the chain that drives the drive rollers.

  10. Assemble the rubber roller jig 280A34180 on the drive shaft and pull the drive shaft out gently. Pay attention to collect the Dellerin and the metal spacers that lie between the drive rollers.

  11. Take out the drive rollers and put them on the side.

Assembling the Drive Rollers

  1. Take the new drive rollers. Check that the sprockets are not damaged and that the rubber has no holes in it. See that the rollers are straight (Put it on a flat table and check that it is straight, while rolling the roller around its axis.)

  2. Check that the sprockets are well attached to the place and the Nylon flanges are in place.

  3. Put the drive shaft back in its place. Pay attention to the assembly of the rollers, Dellerin washers and the metallic spacers in the correct order.

    Use the other end of the rubber roller jig (280A34180) to center the washers and the spacers in place. Do not forget to assemble the chain on the sprocket.

  4. Assemble the E-rings on the drive shafts.

  5. Assemble the motor (4 screws). Check that the chain sits properly and is tight.

  6. Assemble the springs back on the drive shaft.

  7. Assemble the large loading cassette base plate. To assemble the plate, push it slightly to the right, into the grooves. Then lift the left side of the plate and position the part in place.

  8. Assemble the large cassette flipper shelf. Check that the flipper shelf work smoothly.

  9. Assemble the arms and the roll pins 03.

  10. Assemble the loading system in place. Connect the cable connectors and close the track locks.

  11. Put the film cassettes back in their compartments.

Check and Test

  1. Power on the Imagesetter.

  2. Activate the DIAG/UTIL/Motor and load a 380 mm sheet of film from the large cassette. Check for smooth operation.

  3. Close the light-protective covers, the side service doors, and the loading system doors.

  4. Load and unload film and check the loading and unloading operation

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