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Drilling the drum on Magnus 400


Product

 
  • Kodak® Magnus™ 400 platesetter
  • Kodak Magnus 400E platesetter

Background

 

Fog appears on plates on either the head gripper side of the drum or the tail gripper side of the drum.


Requirements

 
  • Pneumatic or portable driller
  • Titanium drill bit with 0.8 mm diameter
  • Titanium drill bit with 1.2 mm diameter
  • Polishing stone
  • High temperature grease (for drill cooling)
  • Drilling kit (part number 518-03450A)

Procedure

 

Attention: The following procedure is optional, though highly recommended. If you are not experiencing plate attachment problems or fog on the plates, do not perform this procedure.

This procedure includes instructions for:

Marking the plate edge

  1. Load the fogged plate onto the drum.
  2. Open the front and rear doors on the platesetter.
  3. Using a marker, on the drum, mark the problematic area on the plate (on both the left and right sides of the plate).



  4. Manually release and remove the plate from the drum.
  5. Adjust the position of the drum to accommodate comfortable drilling access, and then lock it in place.

Drilling holes in the drum
Note: During the drilling process, use a vacuum cleaner to remove drill debris.

  1. Locate the mark on the left side of the drum and copy it to the drum vacuum groove that is closest to the edge of the plate and within the boundaries of the plate, and then do the same on the right side of the drum. Place the mark on the part of the vacuum groove that is under the plate and make sure that it is aligned with the fogged area on the plate.


    Marking the left side of the plate


    Marking the right side of the plate

  2. Cover the V-block and imaging head with slip-sheets.
    Note: (Optional) Use tape to secure the slip sheets to the drum surface.



  3. Using a perforator and hammer, on the left side of the drum, mark the position on the drum vacuum groove where you want to drill the new hole on the drum, and then do the same on the right side of the drum.



  4. Using an 0.8 mm (0.03 in.) drill bit, widen the first row of factory-made holes that are located under the plate.
    Important: Use the perforator to penetrate the anodized surface of the drum. After you "break through" the coated surface of the drum, the next 1.5 cm (0.60 in.) will be much easier to drill.



  5. Drill new holes in the left and right drum vacuum grooves that you marked in step 3. Make sure to drill the holes within the aligned fog area on the plate.
    Note: To penetrate the drum vacuum cavity, while holding the drill, press it against the drum. After the initial penetration, the drill will easily penetrate the drum vacuum cavity.
  6. Using the drum bit, verify that each drum hole has thoroughly penetrated the drum vacuum cavity.



  7. Using the 1.2 mm drill bit, widen each newly drilled drum hole to a depth of 1 cm.
  8. Using the vacuum, remove all drum debris from the drum area.



Polishing the drum holes

  1. Using a polishing stone, polish the newly drilled areas on the drum.
  2. Clean the drum with alcohol.

Images

 

Use the following diagram to help you with the drilling procedure.

 


See also

 

Cleaning the drum vacuum holes on the Lotem 400, Lotem 800, and Magnus 400 platesetters


Technical contact(s)
 

Content owner: Alon Davidor
See the Escalation page for escalation contacts.

Date submitted
 

3 Jul 2007


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