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Parts - Multi-Cassette Unit (MCU) / Plenum

There are two types of MCUs: Chin type MCUs (left photo), and the newer FPL type MCUs (right photo).
Chin MCU - click to enlarge   FPL MCU - click to enlarge
FPL MCUs started in April 2005. See FCO CA06405 for details.

Item Stored Service Parts Reference Notes/Photos
MCU assembly, left eject 500-00440A BOM | DWG  
MCU assembly, right eject 500-00441A BOM | DWG  
Common MCU assembly 500-00442B BOM | DWG  
MCU panel kits     See the Panels page.
Right eject plenum 500-00444B BOM | DWG Series 3 and before DM and wedgemaster pickers
Right eject plenum 500-05998A BOM | DWG Series 4 devices DM and wedgemaster pickers
Left eject plenum 500-00443B BOM | DWG Series 3 and before DM and wedgemaster pickers
Left eject plenum 500-05997A BOM | DWG Series 4 devices DM and wedgemaster pickers
Plenum cylinder assembly for DM picker 500-03087A DWG | DWG  
MCU power box 500-00701A BOM | DWG  
MCU power supply 1
24V, 200W
Meanwell p/s
512-00378A   System logic power to pneumatics and relays
Located in MCU power box.
As per ECO CA10443, Astec power supply (13-5094) is replaced with the Meanwell power supply.
MCU power supply 2
24V, 200W, switched
Meanwell p/s
512-00379A   Power to SSR DC motor
Located in MCU power box.
As per ECO CA10443, Astec power supply (13-5094) is replaced with the Meanwell power supply.
MCU weldments assembly 500-00529A BOM | DWG  
MCU 6383 plateside locator assembly 500-00703A BOM | DWG  
MCU motor 184-00074   See Motors page for details
MCU motor driver 601-00052    
Lock and eject guide rod 252-01594A
252-01594B
Chin type MCU
FPL type MCU
 
Cylinder 20mmx6in. 330-00031 Chin type MCU  
Cylinder 20mmx3in. and fittings 500-02406A FPL type MCU  
Fan 500-00845A BOM | DWG Includes air flow cylinder 55-1160
Service access door hinges 59-3336   Part of service access door kit 518-00383B
MCU cassette, 6383 500-00520A BOM | DWG  
MCU cassette lock & ejector, right eject 500-01106A BOM | DWG  
MCU cassette lock & ejector, left eject 500-01107A BOM | DWG  
MCU jackscrew assembly 500-00522A BOM | DWG Part of drive system kit 518-00334A.
Jackscrew nut platform assembly 500-00523A BOM | DWG Part of drive system kit 518-00334A.
Jackscrew nut assembly 500-03683A DWG 500-00523A items 20 & 30 Consists of two parts: square flange (252-01627A-B) and brass nut (252-04271A-A). These two parts must be pre-assembled before shipped as per 500-00523A
Cassette V-rollers 57-8277B   The white roller wheels mounted at the front of the MCU, outside the shutter, that the cassette rolls on during loading and unloading.
MCU cable channel 518-00457A BOM  
FAB,SPRING,CASSETTE BIAS,MCU,MTA 252-04899A MCU Cassette Position Spring Used to hold the cassette parallel to the plenum when the cassette is in the pick position.
MCU manifold 500-00352A DWG Valves:
  • "cassette door open"
  • Cassette lock/eject
  • "cart pin up"
  • "platefloat on"
  • "picker mirror retract"
  • "Separator on"
  • unused
  • unused
[Names in quotation marks are identical to the firmware command.]
MCU electrical kit 518-00427A BOM  
MCU cables kit 518-00355A BOM See also the Cables page
MCU Service Override Panel 500-01150A DWG Also known as the JOG panel. See the Panels page.
MCU door shutter 252-03179B 500-00528B
Chin MCU only
MCU shutter seat 252-03186A 500-00442A
Chin MCU only
 
Loctite ViperLube grease 404-00135   Do NOT use any other grease on the MCU jackscrew. Also, do not use this grease on the Trendsetter VLF AL MCUs.
Loctite disposable lubricator 404-00180   Must be replaced every 12 months.
Remove the clear plastic switch cover and switch the LITE switch and the 12M switch to the on position. Record the date of installation on the lubricator.

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