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Upgrading Dolev 800V to Dolev 800V2


Product

  Dolev® 800V

Background

 

This procedure describes how to upgrade the Dolev 800V to Dolev 800V2 for the following kits:

From Upgrade to Kits
Dolev 800P/V with VLSI Dolev 800V2 with TSP 510K1P819

510K1P820

510K1M068

Dolev 800V with VLSI Dolev 800V2 with TSP 510K1P819

510K1P820

510K1M068

Dolev 800V with TSP Dolev 800V2 with TSP 510K1P819

510K1P820


Part list

 
P/N Description Qty
510K1P819 Kit Upgrade Dolev 800V to V2
503C2L518S ACRI BRD ASSY 1
503C2L088S Brushless D800V2 1
503C2L930 CPU 486 LCD + Diskonchip 1
291E2U483 CreoScitex med. metallic logo
399Z1M357A D800V Inst guide 1
399Z1M356A D800V User guide 1
630P70219 Dos 6.22 package 1
510P1N489 Dynamic optic & pack D800V2 1
203A10030 Mini cable tie 140 mm 10
510V52149I S/W Dolev 800V2 Pack 1
503C2L510S SOMC BRD ASSY 1
503C2L768S SRELAY DRV BRD ASSY 1
203A10050 Standard cable tie 170 mm 10
503C2L482S STROBE7 BRD ASSY 1
510P1N713 Standard controller D800V2 1
513K50431 Supp. kit D800/800V 1
510K1M068 Kit TSP for Dolev 800V2
510K1P820 Kit Monitor and Keyboard
199D20220 Keyboard Ext 6mini Din P-S 6M 1
611A10320 Multiscan 15 inch monitor 110EST 1
605S20143 US Keyboard for RS/6000 1
199D10057 VGA Ext. Cable L=6M 1

 


Time required

 

1 day


Procedure

 
  1. Record all parameters (offset, resintensity, and punch offset) on paper.
  2. Turn off the machine and disconnect the main power cable.
  3. Remove the dynamic optic assembly.
  4. Install the replacement dynamic optic assembly (510P1N489).

Important: Wear an antistatic cable wrist band while performing the following steps.

  1. Remove each of the following, and then install the replacement part (part number in brackets):
    • Replace HOMC with SOMC board (503C2L510S).
    • Replace CRI board with ACRI board (503C2L518S).
    • Replace STROBE 5 board with STROBE 7 board (503C2L482S).
    • Replace brushless board with brushless V2 board (503C2L088S).
    • Replace CPU 386 with CPU 486 + diskonchip (503C2L930).
    • Replace new relay drive assembly with SRELAY drive board assembly (503C2L768S) x2, and then connect the cable to the SRELAY board in the standard controller.
  2. If you are upgrading from VLSI to TSP, remove the VLSI board from the data box, and then install the TSP kit (510K1M068).
  3. Remove the standard controller and install standard controller 510P1N713.
  4. In the standard controller wiring area, cut the black loop wire from the 76-pin cable (P3) to change the configuration.
    • From the right side of the machine, disconnect the Panel cable and the Panel/SW cable from the panel.
    • Connect the following:
      • Monitor (611A10320)
      • Keyboard (199D20220)
    • Connect the main power cable and turn on the machine.
    • Reboot the imagesetter with the Setup diskette for the CPU486 + DISKONCHIP.
    • Reboot the imagesetter with the Micro Version diskette (version 1.034)
    • Reboot the imagesetter with the diagnostic diskette (version 2.68 August 2000).
    • Remove the diagnostic diskette from the floppy drive, and then reboot the imagesetter.
    • Restore the parameters that you recorded in step 1.

    Test

     

    Testing and calibrating

    1. Insert the Resintensity value for all resolutions, and then calibrate the imagesetter if required.
    2. Check all required offsets (see the Installation manual), and then adjust if required.
    3. Check that the imagesetter registration is according to the specifications, and then calibrate if required.

    Test

    Run an ATP or a customer job and check that the imagesetter is according to the Dolev 800 V2 specifications.

    Material Disposition

      Send all the parts that you removed to Creo CIL.

    Technical contact(s)
     

    Content owner: Oded Zaccai
    See the Escalation page for escalation contacts.

    Date submitted
     

    29 Oct 2002