Dolev 800/800V/800V² TIC -  Installation
Unpacking

Laser Warning

Before You Start
Cautions
Unpacking Checklist
How to Unpack

Before You Start

Check that the shipping packing is undamaged. Do not proceed with the installation if it is damaged in any way.

Before you unpack and install the Dolev 800, make sure the unpacking site is large enough to allow easy lifting and maneuvering of the imagesetter. Refer to Figure for the Dolev 800 outline dimensions. The measurements in the drawing are in millimeters and (inches).

Note: If the packing materials are intended for re-use, be careful not to damage them when unpacking.

Cautions

1. Do not unpack the Dolev 800 in extreme heat or cold (above 30 deg C or below 0 degrees C).
   
   
2. Do not unpack the imagesetter if there is any sign of damage to the packaging. Call the shipping agent.
   
   
3. Do not pack the Dolev 800 in a non-air conditioned warehouse in very humid weather.
   
   
4. At temperatures under -10 deg C the Dolev 800 package should be transported in a closed truck under controlled temperature.
   
   
5. If there are signs of ice on the machine, such as fog on the prism, do not touch any of the mechanical parts. Wait 24 hours (preferably 48 hours) for the Dolev 800 to gradually reach room temperature.

Unpacking Checklist

The Dolev 800 imagesetter includes these items:

• Dolev 800 imagesetter (Catalog Number 501R32051)
  
  
• Three loading cassettes (inside imagesetter)
  
  
• Cables (power cord and Fiber Optics data cable)
  
  
• The Dolev 800 is shipped with a power cord used in Northern American countries. The other subsidiaries must supply a cable that is UL and DIN approved for the specific country, according to a recommended list.
  
  
• Wide unloading cassette
  
  
• Dolev 800 system books

How to Unpack

Remove the Wrapping
Remove the Service Doors
Remove the Imagesetter from the Pallet
Move the Imagesetter with a Forklift
Move the Imagesetter without a Forklift

Remove the Wrapping

1. Remove the plastic wrap surrounding the imagesetter. Cut the three bands surrounding the shipment.
   
   
2. Open the carton cover flaps.
   
   
3. Remove the staples that connect the outer carton to the pallet. Remove the outer carton.
   
   
4. Remove the inner carton (sleeve) surrounding the imagesetter.
   
   
5. Remove the corner protective padding.

Remove the Service Doors

Remove the left and right service doors. The doors are screwed shut from the inside of the main frame. To open the service doors, open the unloading door and remove the output cassette.

For each door, locate the Allen locking screw, approximately 10 cm from the bottom of the main frame.

Release the screw. Open each door. Lift each door off of the frame and put it
in a safe place.

Remove the Imagesetter from the Pallet

Locate and remove the four bolts (including washers, springs, and nuts) that secure the imagesetter to the pallet.

Move the Imagesetter with a Forklift

Move the Imagesetter without a Forklift

Caution: Exercise extreme caution when removing the machine from the pallet. The machine weighs more than 500 kg.

A minimum of three engineers is required to lower the imagesetter from the pallet. The first step is to lift the imagesetter off of the shipping pallet planks located under the machine.

The shipping crate includes two graded unloading planks. The planks are used to roll the machine off of the pallet.

• Begin on the front left of the machine. Four level adjustment mounts ("legs") are on the base of the main frame: one on each corner. Refer to Figure 2.1-1. Use a wrench to turn the four mounts until they are extended as much as possible.
  
  
• Once the metal mounts are fully extended, remove the shipping pallet planks under the machine.
  
  
• Place the two unloading planks in the position shown in the above figure. The planks are positioned in line with the wheels on the imagesetter. Check that the planks are secured to the lip of the pallet - either with nails, heavy staples or a similar method.
  
  
• Raise the four level adjustment mounts ("legs") on the base of the main frame until they are retracted as much as possible. If you do not raise the mounts, they prevent the imagesetter from rolling smoothly off of the pallet.

Remember: The machine weighs more than 500 kg.

One engineer stands to the front left of the machine. A second engineer stands to the front right of the machine. A third engineer stands behind the machine.

• Lower the machine very slowly from the pallet.