Product

• Lotem^® 800
• Lotem 400
• Lotem 400 Xpose

Background

The edge detection calibration procedure, starting from version 3.61.00/1.60.09, has been automated and simplified. This procedure replaces all previous procedures and updates, and should be implemented on all versions prior to version 3.61.00/1.60.09.

Edge detection enables accurate image positioning on the plate. Each time an exposure sequence begins, a single laser diode is activated (normally diode 0) and it emits a beam which is directed onto the drum. The reflection from the beam is detected by an extra optical fiber, adjacent to fiber #0 located in the V groove. The intensity of the reflection is converted into a measurable voltage by the Slave Sproc situated on the MCF board. When the beam focuses on a plate, no reflection is detected that can be translated to a voltage of 0 on the MCF board. When the beam hits the drum instead of the plate, it is out of focus but still produces some reflection. This reflection translates to approximately half a volt on the MCF board. When the carriage moves away from its home position and the laser beam hits the plate, the voltage changes from approximately half a volt to 0, enabling the edge of the plate to be detected.

Edge detection takes place along a very narrow window around the drum, known as strip 2. It is situated between the end of the head grippers and the beginning of the vacuum grooves. This is because the reflection from the grippers or vacuum grooves may be similar to the reflection from the plate.

Upon completion of this procedure, the field service engineer will have modified the following three calibration parameters:

• Min Edge Calibration Laser Power (mw): Power required from the single laser beam during edge detection.
  
• Strip 2 Lower Limit Value (mm): The beginning location around the drum for edge detection.
• Strip 2 Upper Limit Value (mm): The end location around the drum for edge detection.
  Note: The difference between these two values should
  be 3 mm.
• Strip 1 Lower: The physical lower limit of the edge detection area.
• Strip 2 Upper: The physical upper limit of the edge detection area.
  

Procedure

This procedure includes the following stages:

• Preparation
• Defining the upper and lower limits for strip 2
• Defining the upper and lower limits for strip 1
• Defining the minimum laser power required for edge detection
• Checking the MCF signal in a stationary position

Note: Before starting the edge detection procedure, ensure that the optics for the plate thickness being used are in correct focus.

Before you start the focus calibration, disable the edge detection in one of two ways:

• Expose > Plate Edge Detection Enable = 0
  After finding the correct focus value, re-enable the edge detection: Expose > Plate Edge Detection Enable = 1
  
  or
  
  
• In Lotem Controller, log on as Expert. Click Settings and then Media Definition. The Media Definition window opens.
  In the Media Definition window, click Adv.
  
  
  
  The Media Advanced Properties window opens.
  In the Positioning Type area of the window select the None option and then click Save:
  
  
  

1. Clean the lens, and perform a focus test.
   Make a note of the correct focus value for this plate. You will need to use this value later in the procedure.
2. Load a new plate on the drum. If possible, use a medium or small size plate. Load the plate so that the outermost vacuum groove is still visible. If necessary, load the plate off center.

3. Close all the platesetter's covers.
4. In Lotem Controller, open the following windows:

5. To easily view the information in the windows, arrange them as shown:

Use the laser to draw a line across the plate within the range of edge detection.

1. Send the drum motor to position 50.5 mm:

2. In the Laser Group window, enter a value of 300 mw; then click Auto Cal.
3. Copy the Coarse and Fine values for beam 0 to the Laser Control area:
   
   
   
   In order to draw the line across the plate using five beams, set the First beam to 0 and the Last beam to 4:

4. Send the carriage motor to a position approximately 20 mm from the edge of the plate. Use the fast (default) speed value.
   
   Note: To calculate the edge position, do the following:
   1. In Lotem Controller, navigate to the Max Pos App Value parameter (Utilities > Hardware > Expose System > Carriage System >Carriage Motor).
   2. Check that the parameter's value is either:
      810 mm for the Lotem 400
      or
      1185 mm for the Lotem 800
   3. Subtract the plate size along the drum from the Max Pos App Value number, and then divide the result by 2. The resulting distance will be the theoretical position of the plate edge. Subtract 20 mm from the distance and send the carriage to motor to this value:
      Example:
      1185 (Max Pos App Value) - 650 (plate size along drum) = 535
      535 - 20 = 515 mm
      Send motor carriage 515 mm
      
      
5. In the Laser Group window under Laser Control, select the On checkbox for both Coarse and Fine.
6. Click the Coarse and Fine buttons. This will activate the lasers.
7. To draw the line across the plate, send the carriage to Position 500 mm at a slow speed of 1 mm/sec:

8. Return the carriage motor to a position approximately 20 mm from the edge of the plate.
9. Press the Off All button to close all the diodes.
   Note: Do not move the carriage to home position when the lasers are on and do not remove the plate from the drum.
10. Open the rear door and examine the line. Note that on most plates the line will be visible without developing the plate. In addition the different drum speeds affect the characteristics of the line.
    Note: Strip 2 lower position is determined by the drum speed. To achieve good results, the average distance from the spoilers to the strip 2 lower in different drum speeds, is approximately 3 mm.
    If the line is not at the correct position around the drum for the appropriate speed, then redraw the line - changing the drum motor position slightly until it is the required distance from the edge of the head grippers. Mark the motor position as Strip 2 Lower.
11. Calculate Strip 2 Upper as follows:
    Strip 2 Upper = Strip 2 Lower + 3 mm
12. Close the rear door.
13. Enter the lower and upper limit values that you took for Strip 2:

Defining the upper and lower limits for strip 1

strip 1 lower = strip 2 lower - 1
strip 1 upper = strip 2 upper + 1

1. Open the Plate Edge Detection window:

2. Change the values in the Req. Drum Speed (rpm) according to the type of Lotem and the customer's exposing conditions, for example:
   Lotem 400 - 1200 rpm
   Lotem 800 - 900 rpm
3. In the Plate Edge Detection window, select the Perform Calibration checkbox.
   The platesetter will automatically find the best laser power value (20 tests) and update the Min Edge Calibration Laser Power (mW) value (after the Perform Detection button is pressed).
4. To perform edge detection on plate, do the following:
   1. In the Plate Edge Detection window, clear the Perform Calibration checkbox.
   2. In the Num of Test Iterations textbox, enter 50.
   3. Press the Perform Detection button.
      The platesetter performs 50 edge detection tests. If the task fails, an error message appears on the screen. When this occurs, clean the drum at the edge position or change the strip's lower/upper limit value as required.
5. In the Edge Detection Results area, the position number changes each time the carriage position stops. As the plate edge is detected, the number will momentarily flicker. Write this number down for each repetition of the test. If the edge detection is working accurately the detected edge will not vary more than +/- 0.01 mm from the end position.
   If the variance exceeds +/- 0.01 mm, increase the laser power by 5 mW; then repeat the test. Make sure to change the Min Edge Calibration Laser Power (mW) parameter accordingly, if this works.

1. Make sure the focus is correct.
2. Perform drum init.
3. Perform an edge detection test so that the Sproc can be loaded.
   Note: There is a high probability that the test will fail.
4. Send the carriage to the Height Start Image Area (mm) position.
5. Send the drum to the Strip 2 Lower Limit Position.
6. Activate the '0' (zero) diode according to the following parameters:
   Coarse = 8, Fine = 51
7. Within the application, open the Slave Sproc window:
   Boards/mcf boards/ Slave sproc.
8. In the lower Symbol box, select Zoh_average.out and then select Read, which will appear where the Stop is currently located.

   Note: When the laser is pointing at the drum, it should be stable and the expected voltage should be approximately 0.5V.
   
   
   
   When the laser is pointing at the plate, it should be stable and the expected voltage should be 0.00000613V.
   
   
   

See also

Edge detection troubleshooting procedure

Technical contact

Itai Peperovich
See the Escalation page for escalation contacts.

Date submitted

22 Dec 2003