Procedures

These procedures are to adjust, align, replace or upgrade existing assemblies.
For installation procedures, see the Installation Page.
For maintenance procedures and information on ordering consumables, see the Maintenance Page.
For upgrade procedures and kits, see the Upgrades page.

Adjustment/Alignment | Debris Removal

Adjustment/Alignment

Air Supply

• Installing the Rx Air Pressure Sensor

Carriage

• Replacing and adjusting the carriage drive belt
• Lubricating the Carriage Tracks and Leadscrew
• Adjusting the nut car eccentric bushing
• Inspect the Carriage Drive Belt 

Chiller

• Chiller Procedures

Drum Vacuum System

• Drum Vacuum System Installation
• Installing Drum Pin Vacuum Seals
• Drum Vacuum Drive Manual Verification
• Programming the Drum Vacuum Drive (old version DVD)
• Programming the Drum Vacuum Drive (new P7 model DVD)
• Drum Vacuum System Operation
• Replacing Drum Vacuum Seals
• Inspect Drum Vacuum Pump System
• Inspect Drum Vacuum Pump Tubing
• Replace Drum Vacuum Pump Filter
• Replace Drum Vacuum Pump Fuses
• Accessing the Drum Vacuum System
• Drum Vacuum Sytem Upgrade

Encoder

• Optical Encoder Alignment Procedure (Optical)
• Checking the optical encoder
• Checking the PLL lights on the MPE
• General VLF drum drive, encoder, and PLL troubleshooting
• Plate pusher assembly drawing

Engine

• Aligning the Flyoff Sensor - 73-3627A-B 
• Aligning the ThermoFlex Table
• Inspect the Drive Belt

Exposure Head

• TFX Head and media setup procedures
• Window Cleaning or Replacement Procedure - ThermoFlex Wide I
• Imaging Speed Calculator
• Inspect Image Quality - Media/Troubleshooting Page
• Dehumidifier Unit (DHU) Installation Procedure
• Installing the Diagnostic Cable Bracket

Drum and Drum Drive

• General VLF drum drive, encoder, and PLL troubleshooting
• Adjusting the drum drive motor belt
• Cleaning the Drum
• Cleaning the drum and carriage drive pulley
• Replacing the drum drive motor belt
• Drum torque test

Fan Box

• Accessing the ThermoFlex Fan Box

Flash Cover

• Flash Cover Removal and Installation
• Flash Cover Position Sensor Adjustment
• Aligning Bearing Mounting Plates
• Adjusting the Flash Cover Roller Bearings
• Servicing the Flash Cover Lock Cylinder Assembly
• Servicing the Flash Cover Detent Components
• Servicing the Flash Cover Cable System
• Inspect Flash Cover Motion 
• Inspect Flash Cover Cables and Pulleys 
• Inspect Flash Cover Stop Bumper Condition  
• Inspect Flash Cover Sensor Margin 

Frame/Panels

• Installation and Adjustment of the Main Crossmember
• Installation and Alignment of the Front Panels

Head Stage

• Reworking Head Stage Leadscrew - Wide I
• Installing the ThermoFlex Head Stage
• Adjusting ThermoFlex Head
• Adjusting ThermoFlex Head Stage Tab Settings
• Replacing ThermoFlex Head Stage Stepper Motor
• Replacing ThermoFlex Head Stage Stepper Motor Driver Board
• Replacing ThermoFlex Head Stage Home/Away Board
• Replacing ThermoFlex Head Stage Recovery Spring
• Inspect Head Stage Motion
• Inspect Head Stage Cables
• Home and Away Board Test Procedure

Media

• Loading Metal-Backed Plates on ThermoFlex Wide I Devices
• Adjusting the Device for Thicker Media
• PCI Film Loading Procedure
• Manually Loading Media
• For information on setup procedures and parameter settings for Flexo Media - Media Setup Procedures Page

Power Box

• Accessing the power box
• Accessing the card cage
• Accessing the backplane
• Replace Filters
• Accessing the ThermoFlex Fan Box
• ThermoFlex Wide I Operator Guide - English
• Installing the Diagnostic Cable Bracket

System

• Check for Masked Sensors or Cable Detects
• Inspect Cables and Connections

Table

• Installing the ThermoFlex Table
• Aligning the ThermoFlex Table
• Replacing a ThermoFlex Table Gas Strut
• Lifting the ThermoFlex Table
• Closing the ThermoFlex Table
• Cleaning the ThermoFlex Table
• Table Fan Replacement
• Film Loading Table Refit
• Replacing a Vacuum Generator
• Inspect Table Plate Sensor
• Inspect Table Float
• Clean Table Vacuum Generators
• Inspect Table Vacuum Operation

Debris removal

• Debris Removal Procedures