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Dolev 800 - Electronic System - Standard Controller -

OMC Board - (503D28273)

Std. Contrlr.
OMC Brd.

FSB 280 - Updating Strobe 5 & OMC Brds
FCO 19705 - Solving Data Shift Problems
FCO 18772 - OMC Board Comp Level R
FCO17998 - 800P - OMC Board

OMC Board/Standard Controller:
FCO 16660  - Standard Controller
FCO 16328  - OMC Board
FC0 16048   - Standard Controller/ OMC Board
FCO15904   - OMC Board

Hardware
Functional Block Description
Replacement
Check

Hardware

Description
Supported Functions
XILINX Indicator (Red LED)

Description

The OMC is a control board located in the Standard Controller. The board is a slave to an IBM PC AT and is controlled by an INTEL 80C196. It controls the imagesetter mechanics, except for the dynamic optics carriage, lead screw motor, and carriage detectors.

The INTEL 80C196 is a 16 bit, 12 MHz zero wait state controller. Most of the board logic is based on xilinx PGA.

Supported Functions

  1. Film loading and unloading.

  2. Establish communication with Host. Two HOST ports including ECL RS-232 serial communication.

  3. Laser On/Off control and adjustment (including local correction). If there is a reset, it is the OMC that restarts the laser. Shutter control is only for light adjustment.

  4. Access to Cassettes.

  5. Operate Spinner motor: Frequency and Power.

  6. AC (50/60 HZ) motor control using I2c bus.

  7. Read of al detectors in the plotter:
    Two detectors not controlled by the OMC are the carriage HPOS and End Position.

  8. Internal Pattern Generatoar while working without host.   

  9. Frequency measurement of mechanical parts, and pulse count in system.

  10. Analog voltage measurement.

  11. Cassette E2PROM controller via I2C bus.

  12. ECL/RS-422 expose signals compatibility.

XILINX Indicator (Red LED)

A red LED on the board lights in the case that the XILINX is not loaded.

Functional Block Description

CPU
Loading XILINX
PC-Interface
Address-Decoder
Host-Interface
Analog-Measurement
Spinner-Control
Digital-Input
Clock Measurement
I2C-Interface
Interrupt
CRC
Internal Pattern Generator
Laser Control
Identification ROM

CPU

Two Types of Wait States on Intel 80C196 controller zero (0) wait state while working with memory
One (1) wait state while working with I/O ports

 

CPU Address Space 63K byte WCS and read/write RAM
31K byte data memory
1k byte I/O port

 

Bus Width 16 bit working with WCS memory
16 bit working with most I/O ports
8 bit working with data memory
8 bit working with I2C controller

 

The 80C196 is also used for:
A 10 bit positive/negative Analog Voltage Measurement (external circuit of 5 volt reference voltage and analog MUX is added).

Frequency measurement and pulse count is established through HSI-0 HSI-1. (Two external selectors and frequency dividers are added).

Analog PWM Output used as an Analog reference to the Modulator.
HSO output is used as a clock source for stepper.

Loading XILINX

Loading xilinx and WCS is done while 80C196 is in ONCE mode, i.e., electrically disconnected from the board. This is also the case in power up. ONCE mode protects the controller when the WCS is not loaded. It allows the
CPU and the PC host to work on a common bus. The ONCE control circuit allows the PC to select 80C196 mode.

PC-Interface

The OMC board uses an 8 byte address area on the PC I/O port.

The control register allows the PC to control the OMC board (reset, ONCE mode control, load xilinx/WCS, and read statuses).

It is a bi-directional message buffer for communication.

One wait state can be generated to the PC host under command to ensure good communication with PC.


Data Interface is established by two xilinx PGA for translation of 16 bit 80C196 bus to 8 bit PC bus. The PGA includes:

Address-Decoder

On board address decoding is performed by xilinx PGA. It is also used for I/O port decoding, wait state generation and 8/16 bit bus width select.

Host-Interface

Two 26 pin high density D-TYPE host connectors:

Two ECL RS-232 ports connected to PC on com3 com4 serial ports.

Select one of two ECL Expose Signal ports to expose.

Select up to six beams to expose via RS-422 signals.

Analog-Measurement

80C196 can measure 21 Analog signals:

15 signals with +/- 15 volt amplitude using external MUX and rectifier.

6 signals 0-5 volt amplitude using 80C196 internal MUX

It is used to measure power supplies, Analog modulator value and Analog
feedback from power drivers.

The light intensity analog input has variable gain.

Spinner-Control

SINE and COSINE PWM SPINNER control signals are generated using xilinx PGA. The sine and cosine are calculated by 80C196 controller and stored in the spinner RAM. Four different spinner intensities can be stored at once. SPINNER frequency is controlled between 800 - 24000 RPM.

Digital-Input

The 40 digital signal inputs give the 80C196 plotter status feedback.

The 3.5 volt input threshold and pull-ups to 12 volt receive protection against noise.

Clock Measurement

The 16 input clock signals are connected to the 80C196 High Speed Input through a selector. A clock divider (up to 64) allows high frequency measurement.

Interrupts in this input are used for pulses count.

Pulses that are measured in this way are: Film and encoders spinner frequency and feedback, index, sweep-on and 18 MHz oscillator.

I2C-Interface

I2C interface is based on PHILIPS 8584 parallel interface. It is used to control SHUTTER, AC motors, cassette E2PROM, digital feedback from motor driver and Analog I/O from power converter driver.

Interrupt

External 16 bit Interrupt controller is added to 80C196 interrupt machine. This controller is performed in xilinx PGA and allows input signals to be masked/enabled and generate interrupts under any Input change. The controller also includes hardware acknowledge and diagnostic path.

CRC

The on board CRC chip allows testing of fast signals like spinner PWM sine and cosine, various internal pattern programs and expose signals from the HOST.

Internal Pattern Generator

The OMC can generate types of internal patterns:

Screen Internal pattern with variable cell size and dot percentage
Grid Internal pattern of 1cm x 1cm
Slash Internal pattern with 8 pixel space between lines
Horizontal Internal strips with variable width

Laser Control

Laser control is divided into three serial stages:

Variable Analog reference
12 bit multiplying D/A
8 bit programmable low pass filter

The D/A is loaded by the 80C196 or synchronized to the spinner encoder clock.

Identification ROM

The board has a 256 byte I2C EEPROM with board version and other parameters. The EEPROM can be read from the motherboard.

Replacement

  1. Switch the machine OFF.

  2. Open the right door of the Dolev 800 & the standard controller cover.

  3. Release the Data cable from the OMC board.

  4. Release the OMC board and remove it from the crate.

  5. Install the new OMC board.

  6. Connect the Data cable to the OMC board.

  7. Close the right door of the Dolev 800 & the standard controller cover and restore power.

Check

  1. Turn the machine on.

  2. Run Diagnostics and verify that the OMC board diagnostic does not fail.

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