Procedures

These procedures are to adjust, align, replace or upgrade existing assemblies.
For installation procedures, see the Installation Page.
For maintenance procedures and information on ordering consumables, see the Maintenance Page.
For upgrade procedures and kits, see the Upgrades Page.

Carriage

• Carriage Belt Maintenance
• Lubricating the Carriage
• Lubricating the Carriage Tracks and Leadscrew
• Adjusting the Nut Car Eccentric Bushing
• Removing and Installing the Z-stage Plate
• Replacing the Z-stage Motor and Belt
• Replacing the Z-stage Ballscrew
• Replacing the Z-stage Linear Bearing Sliders
• Installing the Z-Stage Rails
• Manually Zeroing the TFX Head to a Plate or Sleeve

Chiller

• Chiller page - for information on the Neslab M33

Drum, Drum Drive, and Drum Hoist

• Drum Drive Maintenance
• Replacing the Drum Drive Motor Brake
• Replacing the Drum Balancer
• Replacing the Drum Hoist Belt
• Adjusting the Drum Hoist Belt Tension
• Lubricating the Drum Hoist
• Replacing the Drum Motor Fan
• Replacing the Encoder
• Contact Mike Kegel for a copy of drum surface repair procedure

Drum Vacuum System

• Drum Vacuum System Installation - ThermoFlex Wide II Installation Procedure-Sheet Only Device (725-00069A)
• Accessing the Drum Vacuum System
• Drum Vacuum Drive Manual Verification
• Programming the Drum Vacuum Drive
• Programming the Drum Vacuum Drive
• Drum Vacuum System Operation
• Inspect Drum Vacuum Pump System
• Inspect Drum Vacuum Pump Tubing
• Replace Drum Vacuum Pump Filter
• Replace Drum Vacuum Pump Fuses

Engine

• Attaching Headstock Spindle Labels
• Freeing a Seized Tailstock
• Pivot Adjustment Procedure
• Replacing a cam lock pin
• Adjusting the Cam Lock Pins
• Replacing the Tailstock Bushings
• Replacing the Tailstock Journal Bearing
• Replacing the Tailstock Pin Guidering
• Replacing the Balance Actuator Sensors
• Installing the Headstock Grease Can
• Installation Procedure - Levelling the Device

Exposure Head

• TFX Head Procedures
• Flexo Media Page or Media Setup Procedures
• Window Cleaning or Replacement Procedure - ThermoFlex Wide II
• TFX Head Tilt Series

Frame/Panels

• Installation Procedure - Levelling the Device
• Pivot Adjustment Procedure

Imaging and Media

• Manually Loading Media
• Media setup procedures

Power Box

• Replacing the Carriage Amplifier Board
• Replacing the Drum Amplifier Board
• Replacing the GENINE Board
• Checking GENINE board installation
• Replacing the LIONEL Board
• Replacing the Power Distribution Board
• Replacing the Safety Control Module
• Replacing the TMCE Board
• Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards

Production Hub

• Releasing the Production Hub Carriage Brake
• Replacing the Carriage Brake
• Adjusting the Stop Pin Position

Sleeves, Shells, and Arbors

• Arbor Maintenance
• Arbor inspection
• Finding the arbor's optimum position
• Replacing the Arbor Plunger Components



• Shell Inspection
• Shell air valve maintenance

Table

• Aligning the Table

Workstation

• Configuring Windows 2000 as a PPP Server for MCE TCP/IP Serial Connection With Print Console
• Configuring Microsoft Windows Server 2003 as a PPP Server for MCE TCP/IP Serial Connection With Print Console
• Using the Service Shell Host Configuration Wizard to set up Microsoft Windows as a PPP Server for MCE Devices

Other Procedures

• Tool-Related Procedures