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Output | Software Solutions | Proofing | Color, Screening and Calibration | Scanning | Digital Photography | Consumables | POS
Magnus VLF at a glance 200KB (pdf) - a one-page overview of the device, showing the location of sensors, switches, boards and motors.
Fetcher/Plenum/Picker | Load table/Registration | Mainframe | MCU | Power box | Punch | SSR | Unload table/Ejector/Bridge
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| PVAC vacuum | 172-00021 | Magnus VLF Autoloader wiring diagrams, sheets 14,15, and 16 | This vacuum sensor board is used for the fetcher (qty.1), load table (qty. 3), and unload table (qty.3). |
| Fetcher pressure | 10-4887A | Magnus VLF Autoloader wiring diagrams, sheet 14 | Air pressure sensor on fetcher. |
| Carriage amplifier board for ejector/fetcher stepper motor | 503-00265A | Magnus VLF Autoloader wiring diagrams, sheets 14 and 15 | If replacing an old board (503C01525B), the NVS parameters must be updated. See FCO CA06530 for details. |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| PVAC vacuum | 172-00021 | Magnus VLF Autoloader wiring diagrams, sheets 14,15, and 16 | This vacuum sensor board is used for the fetcher (qty.1), load table (qty. 3), and unload table (qty.3). |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| GENINE board | 10-4227E | Schematics - see the GENINE parts page.
Magnus VLF Autoloader wiring diagrams, sheets 14-16 |
GENINE 1: located on the mainframe above the power entry box, controls the load table and side ejector.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| Manifold interface board | 10-4727A | Magnus VLF Autoloader wiring diagrams, sheets 8,14,15, and 18 | This board drives the air solenoids on the engine, fetcher, load table, MCU, and SSR. Located beside air manifold. |
| Status light LED board | 10-9063A | Magnus VLF Autoloader wiring diagrams, sheet 11 | Mounted on the hood for the machine’s status lights. |
| Slipsheet under plate sensor | 36-3205 | Magnus VLF Autoloader wiring diagrams, sheet 15 | This is for the sensor itself. Entire assembly with bracket & mirror is 500-01135A. |
| CANBUS terminator (LIONEL board) | 220-00477A | BOM | DWG, sheet 21 | There are 2 different terminators - this one is for a Magnus CL.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| MCU power distribution board | 10-4112J | Schematic
Wiring - Magnus VLF Autoloader wiring diagrams, sheet 17 |
PDB 1
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. Note: On version J boards, do not install Boot code lower than version 1.16 and PDB firmware lower than version 1.26. |
| MCU LIONEL board | 10-4801C | Drawing
Block Diagram Schematic Wiring - Magnus VLF Autoloader wiring diagrams, sheet 21 LIONEL board Status LEDs |
LIONEL 1
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| MCU GENINE board | 10-4227E | Drawing/schematic - see the GENINE parts page.
Wiring - Magnus VLF Autoloader wiring diagrams, sheet 18 |
Genine 3: located in the MCU power box, controls the MCU, SSR and picker
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| MCU user interface board | 503-00102A | DWG | |
| MCU safety interface board | 10-4697C | Magnus VLF Autoloader wiring diagrams, sheet 19 | |
| MCU AC motor controller assembly
Controller only |
500-03010A
601-00052 |
Magnus VLF Autoloader wiring diagrams, sheet 19 | 15-3422 is obsolete. See FCO CA07626 |
| CANBUS terminator (LIONEL board) | 220-00309A | BOM | DWG, sheet 21 | There are 2 different terminators - this one is for a Magnus MCU.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| MCU service override panel | 500-01150A | BOM | DWG, sheet 19 | |
| MCU plenum slipsheet sensor | 10-4389B | BOM | DWG, sheet 18 | The wiring diagram shows sensor part number 13-5062. 10-4389B is the sensor with connector attached. |
| Pressure sensor expansion board (PSEB)
Vacuum sensor board SS vacuum sensor board |
10-4581A | Magnus VLF Autoloader wiring diagrams, sheets 11 and 14 | Slipsheet pick vacuum (fetcher - wedgemaster). |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| GENINE board | 10-4227E | Schematics - see the GENINE parts page.
Magnus VLF Autoloader wiring diagrams, sheets 14-16 |
GENINE 0: located in the power box,controls the fetcher.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| TurboMCE (TMCE) board | 510P1P974A | Drawing
Schematic Magnus VLF Autoloader wiring diagrams, sheet 8 |
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| Gigabit MCE (GMCE) board | 503-08443F | GMCE Schematic
Semi-Automatic wiring diagrams, sheet 6 Automatic wiring diagrams, sheets 9 & 10 |
Version C-B GMCE board has trimmed voltage to resolve the drum amplifier voltage tolerance issue.
NVS parameters are stored on the device workstation. See the GMCE page for details. |
| Power distribution board | 10-4112J | Schematic
Magnus VLF Autoloader wiring diagrams, sheet 7 |
PDB 0
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. Note: On version J boards, do not install Boot code lower than version 1.16 and PDB firmware lower than version 1.26. |
| LIONEL board | 10-4801C | Drawing
Block Diagram Schematic Magnus VLF Autoloader wiring diagrams, sheet 11 LIONEL board Status LEDs |
Lionel 0
SCON bus terminator: 10-5135A To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| Processor interface board | Magnus VLF Autoloader wiring diagrams, sheet 23 | ||
| Drum drive amplifier board (servo amplifier) | 601-00019C
(Automotion) |
Schematic
Magnus VLF Autoloader wiring diagrams, sheet 10 Automotion LED Error Codes |
500-01722A (CIL amp.) has been discontinued. To replace the CIL board, you must implement
FCO CA05590 (kit 512-00253A).
If you are replacing an Automotion 601-00019B, the version B board must be sent to the manufacturer for upgrade to version C. To determine which drum amp. is installed, in Service Shell type >>set drum drvdir.
CIL amp: >>set drum drvdir – 0 Automotion amp: >>set drum drvdir – 1 |
| Carriage amplifier boards for carriage stepper motor and fetcher stepper motor | 503C01525B
Qty 2 |
Magnus VLF Autoloader wiring diagrams, sheet 8 | For replacements, use 503-00265A.
See FCO CA06530 for details. |
| 6-pin registration board | 10-9053A | Magnus VLF Autoloader wiring diagrams, sheet 8 | |
| Drum resistive brake | 500-00058B | Magnus VLF Autoloader wiring diagrams, sheets 10 and 12 | |
| External device interface | 10-4961A | Magnus VLF Autoloader wiring diagrams, sheet 23 | Interface to plate processor. |
| Plate registration light board | 10-5216A | 2 boards - home side and away side LEDs are in the same order as the registration pins on the drum. LEDs are either solid yellow (drive) or solid green (sense). | |
| Pressure sensor expansion board (PSEB)
Vacuum sensor board SS vacuum sensor board |
10-4581A | BOM | DWG, sheets 11 and 14 | Drum vacuum sense. |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| Manifold interface board | 10-4727A | ||
| GENINE board | 10-4227E | Schematics - see the GENINE parts page.
Magnus VLF Autoloader wiring diagrams, sheets 14-16 |
GENINE 4: controls the punch assembly.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| DAPHNE board | 503-00246A | DAPHNE 0: controls the punches. | |
| Registration boards (2) | 503-00445A | 500-03595A item 360 | Series 3+ devices and earlier |
| Registration board | 503-00389A | 500-06292A item 360 | Implemented on series 4 devices |
| Pressure regulator boards (2) | 342-00045 | Control air pressure to the registration bar push cylinders. |
| Item | Part Number | Reference | Notes |
|---|---|---|---|
| GENINE board | 10-4227E | Schematics - see the GENINE parts page.
Magnus VLF Autoloader wiring diagrams, sheets 14-16 |
GENINE 2: controls the unload table.
To install firmware, see Firmware Upgrades: Backing up and restoring MCE, MPE, PDB, LIONEL, and GENINE boards. |
| PVAC vacuum | 172-00021 | Magnus VLF Autoloader wiring diagrams, sheets 14,15, and 16 | This vacuum sensor board is used for the fetcher (qty.1), load table (qty. 3), and unload table (qty.3). |
| Carriage amplifier board for ejector/fetcher stepper motor | 503-00265A | Magnus VLF Autoloader wiring diagrams, sheets 14 and 15 | If replacing an old board (503C01525B), the NVS parameters must be updated. See FCO CA06530 for details. |