TS8 Assemblies

Serial numbers from TE001 and up
Heidelberg S/Ns beginning at 003860000

Note: Check SAP for up-to-date information.

Top level assemblies

Air Supply
Carriage
Chassis
Cooling system (Fan box)
Debris Removal
Dehumidifier Unit
Disassembly kits
Engine
Exposure heads
Fan box
Load ramp
Manual load assembly
Panels
Power box

Top level assemblies

Trendsetter 8-page, TS8—02-4301
Drawing not available | BOM |  Archive

Kit, Certification Labels, Power box—11-1080A
BOM

Kit, Manual Load—11-0606
Drawing not available |BOM 

Kit, Trendsetter Base—11-0913
Drawing not available |BOM 

Kit, Wire Rack for Film—50-1461
Drawing not available |BOM 

Film option is a free upgrade that the customer can order. The installation is free for Full support service contract customers.

TS Spectrum Assembly—11-0912
Drawing not available |BOM

TS8-P, Spectrum Proofer kit—11-0648
Drawing not available |BOM

See Spectrum Assemblies for media kits

TS8-AL, Non-Rotator Autoloader kit—11-0817
Drawing not available |BOM

See Autoloader Assemblies for detail

TS8-AL, Rotator Autoloader kit—11-0816
Drawing not available |BOM

See Autoloader Assemblies for detail

Power box access panel cover—57-9237

Blanking panel assembly—50-1947
Drawing not available |BOM

Fly-off sensor
Transmitter—36-3117
Receiver—36-3118
Cable assembly—10-3612A

Air Supply

Air Supply Filter/Regulator—55-0723
BOM | Photo

Filter replacement kit—332-00003 contains:

5 micron filter
0.01 filter
O-rings

Filter bowl and guard assembly—55-1216

Bulkhead air fitting (TS8)—55-0659

Carriage

Bore/flextube adapter kit—50-1242
Drawing| BOM

Note: Item #30 is an M6*10 set screw, 52-4116, used to secure the collar added to each end of the carriage.
Item #70 is an M6*16 screw, 52-4226, that is the only screw that secures the flex tube to the carriage. It is screwed in flush with the carriage and aligns with a hole in the flex tube and the collar.

Carriage TEH—50-1211
Drawing| BOM

Carriage motor and pulley—11-1133C
used with 503C1525B carriage driver board (see CA00752)
Assembly Drawing | BOM
order entire assembly - do not order pulley or motor separately

Carriage motor and pulley—11-0865
(S/N TE195, TE235, 236, 238 and greater, PX072 and up, all TN)
used with 10-3671 carriage driver board - now obsolete -see CA00752 for upgrade
Drawing | BOM
order entire assembly - do not order pulley or motor separately

Carriage motor mount—50-1623
Drawing not available | BOM

Carriage motor and pulley—11-0815
(S/N TE237, TE234 and lower, except TE195)
used with 10-1418 carriage driver board - 85V system
order entire assembly - do not order pulley or motor separately

Carriage belt

Timing belt (.080"P*184T,.375",NYLON)—54-3095 for 3:1 gear ratio (Use set carriage to determine gear ratio)
Timing belt (.080"P*160T,.375",NYLON)—54-4253 for 2.16:1 gear ratio (Use set carriage to determine gear ratio)

Chassis

Chassis assembly - 50-1664
Assembly Drawing |BOM

Rubber mount—59-3444 Drawing

Dehumidifier Unit

DHU System—50-2442
BOM

Dehumidifier Unit—50-2388
Drawing| BOM

Engine

TS8 Engine—50-1672
Assembly Drawing |Pneumatic Circuit Schematic | BOM

Ballscrew hanger UE—50-1620
Drawing| BOM
You must replace entire assembly #50-1620 since the bearing cannot easily be removed from the hanger.

Clamp cylinders (all*), drive (away) end —50-1659
Drawing| BOM
*There are 3 individual cylinders included in the top level assembly noted above, if you require only single cylinders here are the part numbers:
LEC (away) - 50-1655A
TEC (away) - 50-1656A
ROLLER (away) - 50-1657A

Clamp cylinders (all*), home end—50-1658
Drawing| BOM
*There are 3 individual cylinders included in the top level assembly noted above, if you require only single cylinders here are the part numbers:
LEC (home) - 50-1652A
TEC (home) - 50-1651A
ROLLER (home) - 50-1650A

(S/N TE424 and greater), 100 label #17
Drum—50-2111
Note: identified by crescent-shaped brass counterweight mounted on endbell, requires belt tension of 70Hz
Drawing|  BOM

(S/N TE424 and lower)
Drum—50-1854
Drawing| BOM

(S/N TE195, TE235, 236, 238 and greater, PX072 and higher, all TN)
Drum motor assembly—50-2160
Drawing| BOM

Drum motor—15-3453
Drum motor timing belt—54-3894

(S/N TE237, TE234 and lower, except TE195, TE198, PX071 and lower)
Drum motor assembly—50-1978
Drawing| BOM

Drum motor—15-3113
Drum motor timing belt—54-3894

Edge Detect Strip—57-3826A
Drawing

Encoder assembly—507-00165A (replaces 32-4130A - Jul 2004)
Drawing | BOM

Film LE guide—50-1463
Drawing| BOM

Frame/track assembly —50-1855
Drawing| BOM

(S/N TE035 and above)

LE Clamp, low profile  with dowel pin installed—500-03262A

(S/N TE034 and below with low profile clamps)

LE Clamp, low profile  with dowel pin installed—500-03322A

(S/N TE034 and below with high profile clamps - no UDRC)

LE Clamp, high profile  with dowel pin installed—50-1212A

LEC pivot blocks kit—512-00260A (see FCO CA06616)

Leading edge actuator (backbone)—50-1087
Drawing| BOM

Manifold, solenoid valve—50-1649
Drawing | BOM

Air chokes:
0.6mm—55-0757A - 3 lines on choke - see photo
0.4mm—55-0777A - 1 line on choke - see photo

Cover solenoid pneumatics - 50-1736A

Roller CTP—50-1089
Drawing| BOM

TEC North magnetic clamp—50-1091- for devices with reed switch backbone
Drawing| BOM

TEC South magnetic clamp—50-1131- for devices with reed switch backbone
Drawing| BOM

TEC magnetic clamp—500-04229A- for devices with optical sensor backbone (FCO CA03738)
Drawing

Trailing edge actuator (backbone)—50-1898
Drawing| BOM

TE Clamp Actuator Backbone—57-2104
Drawing | BOM not available

Microswitch—15-3478
Microswitch bracket—57-8893A
TEC lock/unlock cylinder—55-1210 (TS8 devices with S/N TE245 and higher plus TS8 devices with FCO CA03738 completed)
TEC lock/unlock cylinder—55-0065 (TS8 devices with S/N TE244 and lower unless FCO CA03738 completed)
TEC optical sensor—36-3210

Exposure heads

Exposure head 2400 dpi, thermal—32-4089
Drawing not available |32-4089B-B BOM

Exposure head 2400 dpi, 48V, fast TEH 1.7—32-4141A

Exposure head 2400 dpi, 48V, very fast TEH 1.7—32-4090
Drawing not available | BOM

40W (1.7) Thermal head kit—11-0810
Drawing not available | BOM  

Fan box

Fan box—11-0604C (with 100 label #16 (ECO E243), TE422 and up)
photo | Water Cooling Schematic | BOM

Fan box—11-0604B (without 100 label #16)
photo | BOM

Fan—15-3486

Cooling system pump/motor
Water pump—510P1P973A
Motor—500-03677A
If motor fails, replace both motor and pump. If pump fails, replace pump only.

Water Reservoir Assembly—50-2173A
Drawing | BOM | Cooling System Schematic

Caplug, .281” ID, 1” long, natural silicone—59-3760
Input cap assembly—50-2164A Drawing| BOM
Mounting bracket—57-8970A (with 100 label #16)
Mounting bracket—57-7135B (without 100 label #16)
Reservoir—57-8166B
Strainer basket—57-8167A
Coolant—82-1032A

Coolant hoses and fittings

Hose/fittings, reservoir to pump—50-2451A photo
Hose/fittings, pump to heat exchanger—50-2339A photo
Hose/fittings, heat exchanger to thermal imaging head—50-2450B photo
Hose/fittings, thermal imaging head to reservoir—50-1925E photo
Coolant connector O-ring—59-3415 photo

1.0 (20W) Fan box kit—50-1945
Drawing not available | BOM

Load ramp

Load Ramp Assembly—50-2010
Drawing| BOM

Cylinder, lower ramp—50-1653A
Drawing

Plate catcher kit—518-00059A
BOM

Wire rack kit—50-1838
Drawing not available | BOM

Wire load ramp—57-6062
Drawing

Wire rack left bracket—57-6174
Drawing

Glass Panel—57-6166A

Manual load

Manual Load Assembly—11-0914
Drawing not available |BOM

Plate exit door assembly—50-1673
Drawing| Plate exit door (TS4/TS8)BOM

Plate exit door cylinder—50-1654A

Panels

Panels kit—50-1967 (100 label #16)
Drawing not available | BOM

Gas strut (cylinder) that supports front door—55-0564

Top Panel Kit—50-1685 (100 label #16)
Drawing| BOM

Hinge kit, top panel - 57-4076B

Fan and power box access panel—57-9070

Fan box access cover—57-9242

Latch assembly, fan box panel - 59-3959
includes latch and bracket

Power box access panel cover—57-9237
Power box access panels and latch

Blanking panel assembly—50-1947
Drawing not available |BOM

Panels kit—50-1683 (prior to fan box ECO E243)
Drawing not available | BOM

Power box

(S/N TE174, TE195, TE198, TE227, TE235, 236, 238 and up, PX072 and up, all TN)
If the machine is V speed and set sys hpd is set to 1, use V2.0 settings from the media spreadsheet.

Power box assembly—11-0872
Schematic Drawing| Assembly Drawing| BOM

Card Cage—10-3845
Drawing | BOM

Certification Labels—11-1080A
BOM

Power box component mount—11-0873
Drawing | BOM

Main drive amp/Servoamp—15-3466

Power Supplies
PS1 through PS6—see details

(S/N TE237, TE234 and lower, except TE174, TE195, TE198, TE227, PX071 and lower)
If the machine is V speed and set sys hpd is set to 0, use V1.0 settings from the media spreadsheet.

Power box assembly—11-0603
Schematic Drawing| Assembly Drawing, TS8 |BOM

Card Cage—10-3845
Drawing | BOM

Power box component mount—11-0605
Drawing | BOM

Main drive amp/Servoamp—15-3330

Power Supplies
PS1 through PS6—see details

Disassembly kits

Trendsetter Base disassembly kit—50-2287 bom
Common boxed parts disassembly kit—50-1923 bom
Common add-on parts disassembly kit—50-2323 bom