Trendsetter Autoloader MPE Assemblies

100 Label Cross-Reference

Assemblies, high level
Disassembly kits

Assemblies, high level
11-0902 Debris Removal Hooks kit BOM
11-0915 Autoloader final assembly kit (TS8 base) BOM
50-1538 Autoloader common parts kit (TS8 base) BOM
50-1714 More common parts BOM
50-1454 Autoloader common parts kit (pre-TS8 base) BOM

Autoloader assemblies

Film Guide
50-1701 Drawing | BOM

Load Ramp
50-1499A  Drawing | BOM

Lower ramp cylinder, see TS base components
Upper ramp cylinder, home or away (FRU) 512-00263A - kit contains 2 cylinders plus all fittings Drawing - see FCO CA06235
Plate sensor 36-3210
Plate sensor to TEE cable 10-3687A Drawing
Nylon spacers 52-3223 - 5 pieces home side, 6 pieces away side photo
Spacers should not be too tight—allow 1 mm of movement after spacers installed.

Load Table and Skins - SNs less than SA296

see Parts Archive

Load Table (SA296 and newer, 100 label #23)
50-1525C Drawing | BOM

Bay door
Door lock solenoid 10-3739A
Door lock relay 10-3800B
Gas strut cylinder 330-00080 see CA04191
Plastic ball coupling for gas strut cylinder—368-00086
Gas strut ball stud 55-0199
Metallic clip that holds gas strut to ball mount 55-0202
Right hinge 59-3291
Left hinge 59-3292

Load table support bracket - 57-5450A

Operator door interlock assembly 50-1526 Drawing | BOM

Plate ledge assembly
50-2154 Drawing | BOM
Note: if this is not the plate ledge you have, order upgrade kit 05-0242

Plate separator arms—see page 2 of 50-1525C Drawing and specific parts on 50-1525 BOM
Separator cylinder 55-0574
Separator bracket 05-0076

Microswitch for plate separator arms see page 2 of 50-1525C Drawing — see specific parts on 50-1525 BOM
Separator microswitch 15-3135
Separator microswitch bracket 57-4831B

Plate sensor 36-3210

Picker vacuum generator 340-00001
Order kit 518-00114A to replace failed vacuum generator (340-00001 or 55-0632) or muffler (55-0569).

Warning light bulbs 36-3156 (part of assy 10-3742A)

Cables
Separator arms microswitch 10-3686A Drawing
Cover lock disconnect (runs inside load table) 10-3794A Drawing
Cover lock relay 10-3800B Drawing
Corner lights 10-3741A Drawing

Manifold 50-1450A Drawing | BOM

Valve, Single Solenoid—55-0088
Valve, Double Solenoid—55-0089
Replacement solenoid valve gasket—316-00003
Photo of solenoid and gasket

Operator Door and Skins
50-1992A Operator Door Drawing | BOM
50-1931A Lower Operator Door Drawing | BOM
50-1972A Panel Kit TS4 AL BOM
50-1973A Panel Kit TS8 AL BOM

Operator Doors and Skins - Early Production

see Parts Archive

Operator Interface
50-1522B Drawing | BOM - TS3, TS3/8
see also Parts Archive

For TS3, TS3/8 only:

Board 10-1420B Drawing
Cable 10-3187B Drawing
Pushbutton switch 15-3246

For TS8 only:
Board 10-1420D Drawing
Push button and cable assembly 10-4340A Drawing

Picker, Version II

see Parts Archive

Picker, Version III
50-1759 Drawing | BOM

Picker Head Assembly
50-1760 Drawing | BOM

Mylar replacement strip, 57-6640A or 252-08408A for Fuji LH-PI
Picker head in/out cylinder kit 518-01238A - includes 2 cylinders and 2 elbows
cylinders on both sides should be replaced
Picker wrist cylinder 330-00002 see FCO CA00567 Wrist Cylinder Upgrade
Suction cups W\O valve, silicone, red 55-0706
Vacuum Generator 340-00001
Order kit 518-00114A to replace failed vacuum generator (340-00001 or 55-0632) or muffler (55-0569).
Wrist sensor cable assembly 10-4579A

Picker move up/down cylinders
Right 50-1761A Assembly | BOM
Left 50-1762A Assembly | BOM
   55-0804 (cylinder only)
Picker move sensor cable assembly 10-4071A (on Load table BOM)

Picker rails
Right 50-1763B Assembly | BOM
Left 50-1764A Assembly | BOM

Picker up/down sensors cable assembly 10-4651A drawing
Rail only - Order 57-6019B If you are replacing 57-6019A, the hole for attaching the bottom sensor is lower because of the change introduced in CA07202 - remove the foam on the side of the picker head (away position) so that the sensor will work.
Optical sensors on rails - Order kit 518-02218A (FCO CA11580) to replace 10-3676A. If FCO is already applied, order 500-03817A for replacement.
Picker rail bottom bracket 57-6000A (item 30 on 50-1763B and 50-1764A drawings)

Picker guide cable (Stainless steel) 50-1765A See also FCO E042.

Lower pulley for guide cable (Picker 3) 57-6015A Drawing
Pulley 1, Move Cylinder (Larger upper pulley for Picker 3) 57-6016A Drawing
Pulley 2, Move Cylinder (Small upper pulley for Picker 3) 57-6017A Drawing
Bushing,1/4"*5/16"*1/2",Bronze 54-4024

Miscellaneous
Speed ctrl 0.1mm orfice 55-0807
Speed ctrl 0.2mm orfice 55-0806

Sensor reed switch 15-3063
Magnet for reed switch 59-3141

Picker III Upgrade Kit 05-0111 BOM

Unload Pans
Short pan (non-rotating) 50-1509A Drawing | BOM

Flex track 10-3773D See E876
Plate eject sensor 36-3141
Traveler home/away optical sensor 10-3683
Idler pulley 50-1497A

Motor Assembly 50-1496A Drawing | BOM
        Motor assembly kit – 512-00256A Drawing | BOM (this kit to be ordered by field service engineer)

Motor only 15-3234 (FYI only)
Drive pulley 50-1756A
Rubber spider in coupling between pulley and motor 55-0231

Stepper drive amp (Traveler drive motor controller)15-3235

Short bridge 50-1617A Drawing | BOM

Long pan (rotating) 50-1492A Drawing | BOM
In addition to the parts listed under non-rotating:

Rotating traveler 50-1458A - includes cable track
Drawing | BOM

Flex track 10-3678D E876
Suction cup up/down cylinder 55-0257
Suction cups 55-0541
Rotate cylinder 55-0619
Traveler rotate magnet 59-3141
Traveler rotate sensor 15-3063

Long Bridge 50-1456B Drawing | BOM

Unload table pan replacement kit—50-2452A - includes top panels and panels to right and left but does not include bridge panels

Unload Table
Unload table 50-1449A Drawing | BOM
Note: for older versions, see Parts Archive

Unload cylinder 50-1493A Assembly Drawing |BOM

• Cylinder only 55-0604
• Orifice for non-rotator table 55-1188 Drawing item 20
• Orifice for rotator table 55-1187 Drawing item 20

Clevis and Pin Kit 50-2341A FCO E100
Kit includes:

• 52-4488 Cotter pin, auto locking, 1/2" shaft (2)
• 52-4064 M12 washer (4)
• 52-4897 Clevis pin, 7/16"*2.5" (2)
• 55-0605 Rod end, clevis, 5/8" - 18, 0.43 Pin (2)

Stepper drive amp (Traveler drive motor controller) 15-3235

Plate pusher 50-1690 Drawing |BOM

Safety guard 57-5148 (long version for rotating ALs)
Safety guard 57-5245 (short version for non-rotating ALs)

Rear cover panel 50-1535A Assembly Drawing

Cables
Sensors to TEE (J6) 10-3682A Drawing
Rotator stepper board to TEE(J17) 10-3694A Drawing

Disassembly kits

Autoloader common disassembly kit—50-2286 BOM
Common boxed parts disassembly kit—50-1923 BOM
Trendsetter Base disassembly kit—50-2287 BOM
Common add-on parts disassembly kit—50-2323 BOM