Procedures

These procedures are to adjust, align, replace, or upgrade existing Autoloader assemblies.

For installation procedures, see the Installation page.
For maintenance procedures, see the Maintenance page.

Adjustment/alignment | Disassembly | Upgrades

Adjustment/alignment

General
Leveling procedure
Speed Enhancement Upgrade

Load Ramp/Table
Plate Loading Position Guide for Trendsetter 400/800 III
Adjusting the load ramp (TS4 based)
Adjusting the autoloader assembly to avoid on-plate image skew problems
Aligning the Autoloader using the Alignment Jigs
Alignment Label Placement
Film guide adjustments
Manual bypass set-up on an Allegro Workstation
Plate measuring sensor offset setting
Replacing/repositioning the plate ledge teeth
Replacing the Load Ramp Sensor
LEC firmware position for loading and unloading

Unload Table
Adjusting the unload table plate-eject settings
Calibrating the unload table cup rotate position
Unload Table Height Adjustment
Manual unloading
Measuring engine, picker, and table actuator times and adjusting actuators
     • Adjusting the table rotate on/off actuator regulators
Measuring the unload table vacuum level and setting the vacuum threshold
Plate Centering
Plate rotation - enabling
Replacing the Clevis and Rod End - Unload Table Unload Cylinders
Replacing the cable track in the unload pan
Replacing the unload table traveler motor (FCO CA06533)
Replacing the autoloader unload table vacuum cups
Securing the Unload Table Stepper Motor Setscrews

Picker
Replacing vacuum cups on Picker 3
Replacing the Picker 3 guide cables
Replacing the Picker Wrist Cylinders
     • FCO CA00567
Measuring the picker vacuum level and setting the vacuum level threshold
Measuring engine, picker, and table actuator times and adjusting actuators

• Adjusting the separator in/out actuator regulators
• Adjusting the Picker 3 Up/Down Actuator Regulators
• Adjusting the Picker 3 In/Out Actuator Regulators

Disassembly

• Trendsetter Disassembly Procedure
  Disassembly Kits

Upgrades

• Delicate Media Upgrade procedure
  Bad plate loading video | Good plate loading video
• Outrigger upgrade procedure for rotator unload table
• Picker V3 Upgrade
• Speed Enhancement Upgrade - FCO D955
• Status Lights Upgrade Procedure for Trendsetter Autoloader and NEWS Devices
• Trendsetter II CL to AL upgrade procedure