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Magnus VLF AL News Archive

For more recent news items, see the Magnus VLF AL Home Page.


24 Jan 2007: Rear fans parts information now posted More...

Parts information is now posted on TechPlanet. See the Engine parts page for details.

24 Jan 2007: Punch vacuum cup test procedure now available More...

The Punch vacuum cup test procedure is now available. This procedure also describes how to replace the vacuum cups. To download this procedure, see the Procedures page.

19 Jan 2007: MCU parts pages updated More...

The MCU parts page has been updated with the cassette location springs and the drawings for the MCU panel kits. See the MCU parts page for details.

10 Jan 2007: Punch parts page updated More...

The punch parts page has been updated to include BOMs. See the Punch page for details.

21 Dec 2006: Updated VRG translations now available More...

Updated versions of the visual reference guide translations have been posted. See the Reference page for details.

19 Dec 2006: FCO CA10899: Bridge latch upgrade More...

This upgrade fixes a flaw in the Magnus VLF bridge where the safety loop can be inadvertently disconnected when someone leans on the front bridge panel. The problem is solved by adding a mechanical latch to the top panel. See the FCOs page for details.

19 Dec 2006: FCO CA09820: Fan box upgrade More...

The fan box bracket change is to improve shin panel installation. See the FCOs page for details.

19 Dec 2006: FCO CA10199: UDRC to MDRC upgrade More...

This FCO consists of two parts: Mechanical upgrade and Cable upgrade. See the FCOs page for details.

13 Dec 2006: New documents posted More...

Two new documents are now available for download:

12 Dec 2006: New document: Replacing the SSR rollers More...

See the Procedures page for details.

12 Dec 2006: New troubleshooting item: Excessive static from the SSR bin More...

See the Troubleshooting page for details.

01 Dec 2006: New troubleshooting item: Fetcher did not arrive at the desired position More...

See the Troubleshooting page for details.

TechPlanet DVD Version 5 N.3—01 Nov 2006

11 Oct 2006: Wrong pins installed on the registration probe assemblies More...

The registration probe assembly on some devices have incorrect registration pins installed—the pins must not be flat and must be pointed as shown in the photo below.

Devices MT169 to MT234 (especially MT200 to MT234) are likely to have the incorrect pins. During the next site visit to the devices listed above, inspect the registration pins. If the wrong pins are installed, replace the registration probe assembly (500-02855A) AND the registration contact block (50-2643A). See the Engine parts page and the Procedures page for details. Devices that are experiencing registration problems must be inspected as soon as possible and the parts listed above replaced if the wrong pins are installed. Also, because service stock was compromised for some time, any devices that have recently had the registration probe assembly replaced must be checked immediately.

11 Oct 2006: Front hood parts page updated More...

The front hood parts page has been updated with the addition of the gas struts. See the Hood parts page for details.

04 Oct 2006: New troubleshooting item: GENINE board resetting More...

Possible errors caused by this problem include:

See the Troubleshooting page for details.

15 Sep 2006: Updated: GMCE FTDI USB driver More...

This driver enables communication between the workstation and the GMCE board via the USB port. Download it here: GMCE FTDI Driver or from the GMCE Info page under Workstation Changes.

01 Sep 2006: New troubleshooting item now available: Error #40729 More...

Error #40729: MDHENG2: Drum vacuum timeout. See the Troubleshooting page for details.

01 Sep 2006: MCU jackscrew assembly inspection procedure posted More...

A new procedure is available that describes what to look for when inspecting the MCU jackscrew nut for wear or damage. This inspection is not a replacement for the jackscrew nut measurement procedure, but is intended to be a quick inspection until the nut measurement can be done. To download the inspection procedure, see the Procedures page.

28 Aug 2006: New troubleshooting item now available: Error #35780 More...

Error #35780: Emergency off fuse (SY_&AbortFuse) not detected. See the Troubleshooting page for details.

24 Aug 2006: FCO CA10082: Upgrade TH2 carriage to universal carriage More...

This FCO is to upgrade devices MT095 and earlier from TH2 carriages to universal carriages. See the FCOs page for details.

22 Aug 2006: Series 3 device information posted More...

Series 3 device information is now available on TechPlanet. See the Overview page for details.

03 Aug 2006: MCU braked motor upgrade document released More...

The MCU braked motor upgrade document is now available. The new motor incorporates a brake to prevent the MCU forks from moving downwards if the jackscrew friction is low. See the Procedures page for details.

03 Aug 2006: MCU parts page updated More...

The MCU parts page has been updated with guide rod and cylinder parts information for both chin type and FPL type MCUs. See the MCU parts page for details.

02 Aug 2006: MCU jackscrew nut upgrade document updated More...

The MCU jackscrew nut upgrade document has been updated to reflect new tolerance setup procedures. See the Procedures page for details.

13 Jul 2006: DM Picker parts page updated More...

The DM Picker parts page has been updated with service-stocked parts. See the DM Picker parts page for details.

13 Jul 2006: X-speed upgrade document updated More...

The Series 2 X-speed upgrade document has been updated with additional information and photos. See the Procedures page for details.

13 Jul 2006: FCO CA09968: MCU jackscrew backup nut and lubricator added More...

A steel backup nut has been added to the MCU jackscrew to prevent the MCU forks from falling if the primary nut's threads are worn. A new lubricator has also been added to automatically lubricate the jackscrew for one year. See the FCOs page for details.

11 Jul 2006: FCO CA10411: Uptime kits updated for Series 1 and Series 2 devices More...

The uptime kits for Series 1 and Series 2 devices for SA, CL, and MCU configurations have been updated. New uptime kit options for delicate media picker and TH3 have also been released. See the Maintenance page for details.

10 Jul 2006: Translations for Magnus VLF ContinuousLoad and Autoloader operator guides More...

The Japanese translations of the Magnus VLF With Multi-Cassette Unit Operator Guide and Magnus VLF With ContinuousLoad Operator Guide are available on the Reference page.

03 Jul 2006: New troubleshooting item: TEC actuator dowel pin loose More...

Possible errors caused by this problem include:

See the Troubleshooting page for details.

19 Jun 2006: New documents posted More...

Two new documents are now available for download:

06 Jun 2006: GMCE information page posted More...

An information page for the Gigabit Master Control Electronics (GMCE) board is now available. If you have any GMCE-related questions, submit them to experts listed in the Troubleshooting section of the GMCE page. Also, if you have any GMCE-related troubleshooting cases with problems and solutions, submit them for publishing so that other CSEs can learn from your experience.

05 Jun 2006: New 100 Label for the Multi-Cassette Unit More...

See the FCOs page for details.

TechPlanet DVD Version 5 N.2—01 Jun 2006

01 Jun 2006: Translations for Magnus VLF Autoloader visual reference guides More...

Dutch, Finnish, French, German, Italian, Japanese, and Spanish translations of the Magnus VLF With Multi-Cassette Unit Visual Reference Guide are available on the Reference page.

Chinese (Simplified), Chinese (Traditional), Dutch, French, German, Italian, Japanese, Polish, and Spanish translations of the Magnus VLF With ContinuousLoad Visual Reference Guide are available on the Reference page.

01 Jun 2006: Translations for Magnus VLF Autoloader operator guides More...

Chinese (Simplified), Chinese (Traditional), Dutch, Finnish, French, German, Italian, and Spanish translations of the Magnus VLF With Multi-Cassette Unit Operator Guide are available on the Reference page.

Chinese (Simplified), Chinese (Traditional), French, German, Italian, Polish, and Spanish translations of the Magnus VLF With ContinuousLoad Operator Guide are available on the Reference page.

30 May 2006: GMCE training material More...

Training material is now available for the GMCE board on Magnus VLF devices. See the Reference page for details.

29 May 2006: FCO CA09599: Test kit for the MCU jackscrew nut updated More...

The test kit for the MCU jackscrew nut has been updated to include a replacement nut assembly. See the FCOs page for details.

29 May 2006: New troubleshooting items added More...

These troubleshooting items have been added:

26 May 2006: Parts page updated More...

The following parts page for Magnus VLF has been updated:

18 May 2006: Installation reports posted More...

Two new installation reports have been posted on TechPlanet: National Posters (MT182) and Berryville (MT163). See the Reports page for details.

16 May 2006: FCO CA09920: Remove table deflector tape clamps to eject 63 in. plates without damage More...

To allow 63 in. plates to be ejected without being damaged, remove both tape clamps on the ends of the deflector. See the FCOs page for details.

16 May 2006: FCO CA09479: Picker belt tension cannot be adjusted More...

See the FCOs page for details.

16 May 2006: FCO CA09270: Unload table extension sagging More...

See the FCOs page for details.

15 May 2006: Parts pages updated More...

The following parts pages for Magnus VLF have been updated:

15 May 2006: FCOs index page redesigned More...

To help CSEs and the RC locate FCOs faster, the FCOs index page has been redesigned and is now grouped by sub-system. See the FCOs Index page.

12 May 2006: Rear panel fan upgrade document is now available More...

The installation procedure for the rear panel fan upgrade is now available. To download the procedure, see the Procedures page.

13 Apr 2006: Parts page updated More...

The following parts page for Magnus VLF Autoloaders has been updated:

11 Apr 2006: Installation feedback reports posted More...

Two installation feedback reports have been posted: One for Heinatz Germany and the other for Jungfer Germany. See the Installation Reports page for details.

10 Apr 2006: Version Checker versus BBR More...

In some newer controlled releases, Version Checker may indicate that the board’s BBR version is incorrect. This warning can be ignored because the BBR is not field replaceable and will have no impact on device functionality. BBR firmware can only be installed on a board during board manufacturing and is only used by the device when attempting to reprogram the boot code (for example, when downloading recovery code). All existing BBR versions are sufficient for this purpose.

07 Apr 2006: FCO CA07949: Rear hood strut replaced with a locking strut More...

To solve a safety concern of the rear hood closing unexpectedly if not fully opened, replace the home side strut with a locking strut. See the FCOs page for details.

07 Apr 2006: Installation visual reference guides updated for series 2 devices More...

The installation visual reference guides for Multi-Cassette and ContinuousLoad devices have been updated for series 2 devices. To download the new VRGs, see the Installation page.

05 Apr 2006: Troubleshooting: Z-stage fails to initialize More...

A troubleshooting item has been posted for the problem of the Z-stage not going to 0.00 when the safety loop is opened. See the Troubleshooting page for details.

05 Apr 2006: Controlled release patches posted More...

Firmware patches for controlled releases 2.0 and 3.0 have been posted. To download the patches, see the Control/settings page.

04 Apr 2006: Specification sheets updated for series 2 devices More...

The Magnus VLF MCU and Magnus VLF CL specifications have been updated. To download the new specification sheets, see the Overview page.

04 Apr 2006: Converting a Magnus VLF MCU to a Magnus VLF CL More...

A new procedure has been posted that describes how to convert a Magnus VLF MCU to a Magnus VLF CL. To download the procedure, see the Procedures page.

03 Apr 2006: Parts pages updated More...

The following parts pages for Magnus VLF Autoloaders have been updated:

16 Mar 2006: Replacing the MCU jackscrew nut More...

A new procedure has been posted that describes how to replace the MCU jackscrew brass nut. To download the procedure, see the Procedures page: Replacing the MCU Jackscrew Nut.

15 Mar 2006: Troubleshooting: 40312 - MCU move timeout: Failed to arrive at sensor More...

This error occurs when you try to move the MCU to the cassette load position to install a new cassette. See the Troubleshooting page for details.

14 Mar 2006: FCO CA09020: Power entry box filter replacement More...

The AC power filter inside the power entry box on series 2 devices with TH3 must be replaced. See the FCOs page for details.

13 Mar 2006: Troubleshooting: NVS parameter changes not being saved after a reset More...

On a Magnus VLF device with GMCE board, the NVS parameter file on the workstation may incorrectly have the read only attribute set. This will prevent the device from updating the file with new parameters. To solve this problem, see the Troubleshooting page for details.

08 Mar 2006: Measuring the MCU jackscrew nut backlash More...

Following a mechanical failure of a MCU fork lift assembly in the field, all CSEs are requested to check the jackscrew nut backlash on all Magnus VLF MCUs in the field. To carry out this check, download the following new document from the Procedures page: Measuring the MCU Jackscrew Nut Backlash. The results of all MCUs checked must be sent back to Vancouver product development for evaluation—see the document for details.

21 Feb 2006: Safety Alert: MCU fork hazard More...

A recent failure of the MCU fork lifting mechanism prompted this safety alert. There are two versions of the safety alert: one for customers and one for service engineers. Ensure that all customers with MCUs get a copy of the customer safety alert. To see the safety alerts, go to the Reference page.

21 Feb 2006: Increased media sensitivity on V- and X-speed devices More...

Increased media sensitivity on V- and X-speed devices is normal. Check the CTP media database for the correct drum speed and estimated power setting, then refer to the media tech note for the detailed setup procedure.

For an example, see section 6.3 of the Kodak Thermal Gold Technical Note.

Download the latest CTP Media Imaging Performance Database. For more details on media qualification and settings, see the Media site.

16 Feb 2006: Creo Feature Licensing (CFL) information More...

A site about Creo Feature Licensing (CFL) replaces the Creo Feature Licensing page. Click Feature Licensing under Related sites in the side menu to access the CFL site.

15 Feb 2006: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloaders have been updated:

14 Feb 2006: English user guides updated More...

The English Operator Guides and Visual Reference Guides for the Magnus VLF CL and the Magnus VLF MCU have been updated. To download the new documents, go to the Reference page.

13 Feb 2006: Site Preparation documents updated More...

The site preparation documents for the Magnus VLF CL and the Magnus VLF MCU have been updated for the installation of series 2 output devices. To download the documents, go to the Installation page.

06 Feb 2006: Troubleshooting: Cassette did not reach position (timeout) More...

A MCU cassette does not reach the desired position within the allowable time. See the Troubleshooting page for details.

TechPlanet DVD Version 5 N.1 and Mature Products 2006—31 Jan 2006

30 Jan 2006: FCO CA08918: Load table bearing pusher upgrade More...

Install this upgrade if a device is having problems loading 0.008 in. thickness plates. See the FCOs page for details.

26 Jan 2006: FCO CA07626: MCU motor controllers from KEB obsolete More...

The KEB motor controllers are obsolete and must be replaced with new ones. See the FCOs page for details.

26 Jan 2006: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloader have been updated:

19 Jan 2006: Backbone safety alert More...

A safety alert has been released that outlines the hazard involving the movement of the leading edge backbone on the Magnus VLF Autoloaders. See the Reference page for details.

18 Jan 2006: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloader have been updated:

16 Jan 2006: FCO CA09040: Controlled release 3.0 released More...

Controlled release 3.0 is now available. See the Control/settings page for details.

12 Jan 2006: FCO CA08833: Adding a thermal protector to the MCU motor More...

A procedure for adding a thermal protector to the MCU motor is now available. See the FCOs page for details.

06 Jan 2006: Cleaning the drum vacuum holes More...

A procedure for cleaning the drum vacuum holes is now available. See the Planned Maintenance Procedures page (section D) for details.

06 Jan 2006: Preventing plates from catching on the unload table darts More...

A procedure to prevent plates from catching on the unload table darts is now available. To download this procedure, go to the Procedures page.

22 Dec 2005: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloader have been updated:

20 Dec 2005: Magnus VLF MCU installation feedback report More...

The installation feedback report from MOR Printing has been posted. See the Installation Reports page for details.

20 Dec 2005: New procedures for the MCU now available More...

The following new procedures for the MCU are now available:

To download these procedures, see the Procedures page.

19 Dec 2005: Series 2 device information now available More...

Theory of operation, procedures, upgrades, and parts information is now available for series 2 devices. See the Series 1 vs Series 2 page for details. New documents include:

19 Dec 2005: Calculating the Drum Midpoint and Mtravel Value More...

The procedure for calculating the drum midpoint and for determining the Mtravel value is now posted. To download this procedure, see the Procedures page.

07 Dec 2005: New troubleshooting item: Image artifacts caused by carriage More...

For all Magnus VLF devices with thermal 2.x heads and TH2 carriages, faulty carriage bearings are causing vertical artifacts during imaging. See the Troubleshooting page for details.

21 Nov 2005: ECO CA08627: New blower for the UDRCs More...

The blower in the UDRC has been changed for one with a wider operational voltage—200 V to 240 V. There are now only two different cabinets: one for 50 Hz and one for 60 Hz. See the Debris Removal page for details.

18 Nov 2005: Side ejector parts page updated More...

The side ejector parts page has been updated to reflect both left-eject and right-eject configuration parts. See the Ejector parts page for details.

15 Nov 2005: Chiller information added for the TH3 More...

A chiller page for the Merlin M75 chiller has been added. The Merlin M75 is for use with the Thermal Head 3 only. For parts and other information on the M75 chiller, see the Merlin M75 Chiller page.

07 Nov 2005: Magnus VLF CL installation feedback reports posted More...

Two new installation feedback reports have been posted. The reports are from DC Thomson in Dundee Scotland and Sierra Pacific Packaging in Oroville USA. See the Installation Reports page for details.

25 Oct 2005: FCO CA07238: Upgrading the FPL MCU Cart More...

This FCO is to prevent the FPL cart home sensor from getting misaligned. See the FCOs page for details.

24 Oct 2005: Site preparation guide for MCU and CL devices now available in simplified Chinese and Japanese More...

To download the translated site preparation guides, go to the Installation page.

13 Oct 2005: Two documents available for the Side Ejector More...

There are two new documents available on TechPlanet for the side ejector:

07 Oct 2005: Specifications for ContinuousLoad and Multi-Cassette Unit devices updated More...

To download the updated specifications, go to the Overview page.

05 Oct 2005: Site preparation guide for MCU and CL devices now available in German, French, Spanish, Italian, and Dutch More...

To download the translated site preparation guides, go to the Installation page.

TechPlanet DVD Version 4 N.3—30 Sep 2005

27 Sep 2005: Lifting jack adapter modified More...

The lifting jack adapter has been modified to fit the H-frames from a new vendor. This adapter (92-1009B) is part of the installation toolkit 518-00219A. At a minimum, one of the jack adapters from each kit must be replaced, but all adapters should eventually be replaced with the new version B adapters.

27 Sep 2005: FCO CA06506: Installing a SSR Compactor Wrench More...

See the FCOs page for details on how to install the compactor wrench.

19 Sep 2005: Site preparation guide for MCU devices now available in French, Italian, and Dutch More...

To download the translated site preparation guides, go to the Installation page.

14 Sep 2005: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloader have been updated:

09 Sep 2005: Site preparation guide for MCU devices now available in German More...

To download the German site preparation guide for MCU devices, go to the Installation page.

06 Sep 2005: Parts pages updated More...

The following parts pages for the Magnus VLF Autoloader have been updated:

01 Sep 2005: Safety Alert: MCU drive screw retaining collar safety hazard More...

Some MCUs have been assembled without the retaining collar on the drive screw in place. Also, the screw on the top of the drive screw may be incorrectly installed. For details on this safety alert, go to the Reference page.

31 Aug 2005: Removing and installing the MCU panels More...

At some customer sites it may be necessary to remove the MCU panels to get the MCU through the doorways. A draft procedure is now available that shows how to remove, install, and align the MCU panels. To download this procedure, go to the Installation page.

30 Aug 2005: MCE firmware simulator updated More...

The MCE firmware simulator has been updated to support the latest controlled release 2.0. To download the simulator and for instructions on how to install the simulator, go to the Control/settings page.

26 Aug 2005: Operator training checklists translated More...

The operator training checklists for CL and MCU devices are now available in German, Spanish, French, Italian, Japanese, Dutch, and Simplified Chinese. To download the translated checklists, go to the Installation page.

26 Aug 2005: MCU maintenance procedure updated. More...

The MCU lubricator will no longer be filled with grease. Instead, the ballscrew must be lubricated at six month intervals. See the Planned Maintenance Procedures page for details.

22 Aug 2005: Floor layout drawings updated More...

The floor layout drawings have been updated. Changes include:

22 Aug 2005: Registration system drawing updated More...

The Registration system drawing has been updated to reflect the new naming convensions.

12 Aug 2005: Site Preparation Guides updated More...

The Site Preparation Guides for both MCU and CL configurations have been updated with new floor layout diagrams, registration pin diagrams, dimension specifications, and floor loading specifications.

12 Aug 2005: Operator recoverable error document updated More...

The Operator Recoverable Error document has been updated and enhanced with video clips. To download the .zip file, go to the Troubleshooting page.

11 Aug 2005: Visual installation guides updated More...

To download the updated visual installation charts, go to the Installation page.

09 Aug 2005: Resolution upgrade procedures now available More...

Resolution upgrade procedures are now available for the following resolution changes:

To download the procedures, go to the Procedures page.

04 Aug 2005: FCO CA04440: Virtual center bar loading assembly replaced More...

The virtual center bar loading assembly has been redesigned to reduce binding. These assemblies must be replaced in the field during the next PM visit. For details and procedures, see the FCOs page.

28 Jul 2005: ECO CA07181: Controlled Release 2.0 released More...

Controlled Release 2.0 for Magnus VLF devices has been tested and released. CR 2.0 is implemented in production on devices MT109 and later. For details on the controlled release, see the Control/settings page.

22 Jul 2005: FCOs updated with device serial numbers More...

The FCOs posted on TechPlanet have been updated with device serial numbers where relevant. See the FCOs page.

07 Jul 2005: FCO CA07311: Registration block contacts replaced More...

The contacts in the registration block have been replaced with nickel plated contacts for better reliablity of the electrical connections. For details, see the FCOs page.

07 Jul 2005: Escalation contact information for CAP updated More...

The CSC-PSS contact information for CAP has been updated on the Escalation page. The e-mail address has changed and separate phone numbers for Australia and Shanghai are now available.

30 Jun 2005: Electrical wiring diagrams updated More...

The system wiring diagrams have been updated to reflect changes in the processor interface and the new drum amplifier board. To download the wiring diagrams, go to the Drawing/photos page.

23 Jun 2005: FCO CA07204: Cassette latch upgrade for Flush Plate Loading MCUs More...

Two beta sites require a cassette latch upgrade for the flush plate loading (FPL) MCUs: Courier Kendalville (MT049, MM026) and RRD Willard (MT 059, MM033). For details, see the FCOs page.

16 Jun 2005: Unload table parts page updated More...

The Magnus VLF Autoloader unload table parts page has been updated with the following parts:

15 Jun 2005: FCO CA06537: SSR cover upgrade More...

A corner brace must be rivetted in place to strengthen the SSR cover if the welding has cracked. For details, see the FCOs page.

15 Jun 2005: FCO CA06993: Speed upgrade More...

The speed upgrade procedure for the Magnus VLF and Magnus VLF Autoloader is now available. To download the procedure, see the FCOs page.

02 Jun 2005: Operator training checklists now available More...

The operator training checklists are now available for download. After completing and signing one of these documents, fax it back to the Product Support Manager for Magnus VLF. To download the checklists, go to the Installation page.

TechPlanet DVD Version 4 N.2—31 May 2005

31 May 2005: Error 40502/40503/40504: Load table left/center/right cups vacuum timeout: Failed to trip sensor. More...

A new troubleshooting item is available for errors 40502,40503, and 40504. See the Troubleshooting page for details.

31 May 2005: ECO CA07337: Wiring diagram updated More...

The Magnus VLF Autoloader wiring diagram has been updated. To access the new diagram, go to the Drawings/photos page.

30 May 2005: FCO CA04909: 100 Labels updated More...

The Magnus VLF 100 labels have been updated. For details, go to the FCOs page.

30 May 2005: Japanese User Guide available More...

The Magnus VLF ContinuousLoad User Guide is now available in Japanese. To download this user guide, go to the Reference page.

27 May 2005: Installation report form updated More...

The Magnus VLF installation report form has been updated. The information returned to product developement on this form will help to improve the quality and operation of the Magnus VLF devices. To access this form, go to the Installation page.

27 May 2005: Installation Test Checklist updated More...

The Installation Test Checklist for customer sign-off has been updated. To access this document, go to the Installation page.

20 May 2005: Escalation page updated More...

The escalation process and contacts have been updated. See the Escalation page for details.

12 May 2005: Installation toolkits revised More...

As per ECO CA04513, the installation toolkits will no longer be shipped with the devices and service logistics will now stock and control them. For details about the installation toolkits, see the Parts/tools page.

11 May 2005: FCO CA06405: MCU flush plate loading upgrade More...

This FCO is to upgrade an MCU for flush plate loading capability. See the FCOs page for details.

22 Apr 2005: Safety Alert - Rear hood unstable More...

A safety alert that stresses the dangers of not fully opening the rear hood of Magnus VLF Autoloader devices has been released. See the Safety page for details.

19 Apr 2005: Floor layout drawings available in .dwg format More...

The floor layout drawings are available in .dwg format for customers to use during site preparation. To download the files, go to the Installation page.

18 Apr 2005: Error 40736/40737: Registration monitor hardware failure More...

A new troubleshooting item is available for errors 40736 and 40737. See the Troubleshooting page for details.

14 Apr 2005: FCO CA05234: Picker and fetcher not engaging correctly More...

The picker and fetcher do not engage correctly at the fetcher park position or the picker pick position. See the FCOs page for details.

13 Apr 2005: Agfa TP150 processor to Magnus VLF interface document available More...

The procedure for connecting an interface cable between the Agfa TP150 processor and the Magnus VLF is now available. To download the procedure, see the Procedures page.

13 Apr 2005: The unload table suction cup adjustment height has changed More...

The adjustment height of the unload table suction cups has been changed from 8 mm to 6 mm. To download the updated procedure, see FCO CA05631 on the FCOs page.

08 Apr 2005: Replacing the MCU jackscrew bearing More...

The procedure for replacing the MCU jackscrew bearing assembly is now available. To download the procedure, see the Procedures page.

05 Apr 2005: New troubleshooting items available More...

The following new documents are available:

30 Mar 2005: Flush Plate Loading MCU setup procedure finalized More...

The Multi-Cassette Unit Setup Procedure For Flush Plate Loading MCUs is available. To download the procedure, see the Installation page.

30 Mar 2005: Parts page updated More...

The following parts pages have been updated:

23 Mar 2005: Flush Plate Loading MCU setup procedures posted More...

Adjustment and alignment procedures have been posted for the flush plate loading MCU. Note that these are draft copies and will be updated in the near future. See the Installation page for details.

22 Mar 2005: Service bulletin: MCU grease non-conformity More...

The lubricating device on some Magnus VLF MCU devices is filled with the wrong grease. It is critical that we track down all of the lubricators with the wrong grease, remove these from the devices, and clean any of the contaminating grease from the system. This check must be done on the next site visit and the results sent back to Martin Wight. See the Procedures page for details on how to perform this check and replace the grease lubricator.

21 Mar 2005: SSR access panel switch upgrade More...

The upgrade procedure for the SSR access panel switch has been posted. This procedure installs a switch protector plate and a new switch mounting bracket. See the FCOs page for details.

21 Mar 2005: Troubleshooting guides posted More...

Two troubleshooting guides have been posted on the Troubleshooting page:

15 Mar 2005: FCOs posted More...

The following FCOs have been posted:

08 Mar 2005: Troubleshooting items posted More...

The following troubleshooting items have been posted:

07 Mar 2005: Magnus VLF throughput More...

A white paper on Magnus VLF throughput has been posted. See the Reference page for this document and the throughput measurement document.

04 Mar 2005: Parts pages updated More...

The following parts pages have been updated:

03 Mar 2005: Reference videos posted More...

Reference videos, including an overview of MCU device operation and plate registration, have been posted. See the Reference page.

02 Mar 2005: FCOs posted More...

The following FCOs have been posted:

12 Jan 2005: Troubleshooting item posted for error 45902 More...

A new troubleshooting item is posted for error 45902: Unexpected plate at processor. See the Troubleshooting page for details.

22 Dec 2004: FCOs posted More...

The following FCOs have been posted:

16 Dec 2004: Document translations posted More...

The following translated documents have been posted:

15 Dec 2004: FCOs posted More...

The following FCOs have been posted:

10 Dec 2004: Parts pages updated More...

The following parts pages have been updated:

02 Dec 2004: Installation charts updated for CL More...

The visual installation charts have been updated for the Magnus VLF ContinuousLoad devices. To download, see the Installation page.

02 Dec 2004: Troubleshooting items posted More...

The following troubleshooting items have been posted:

01 Dec 2004: FCOs posted More...

The following FCOs have been posted:

30 Nov 2004: Procedures posted More...

The following new procedures have been posted:

30 Nov 2004: Parts pages updated More...

The following parts pages have been updated:

26 Nov 2004: Floor layout diagrams posted More...

The floor layout diagrams for both MCU and CL devices have been posted. To download, see the Installation page.

25 Nov 2004: Installation charts updated for MCU More...

The visual installation charts have been updated for the Magnus VLF MCU devices. To download, see the Installation page.

17 Nov 2004: FCO CA5776: Controlled Release 1.1 released More...

Controlled release 1.1 has been released. For details, see the Control/settings page.

16 Nov 2004: Parts pages updates. More...

The following parts by type pages have been updated:

TechPlanet DVD Version 4 N.1 and Mature Products 2005—31 Jan 2005

26 Oct 2004: MCU cart safety alert. More...

A safety alert has been issued to all customers that have a Magnus VLF MCU configuration. For details, see the Reference page.

26 Oct 2004: Plate to fetcher handoff fails - ECO CA05091. More...

Retrofit devices that have the new fetcher deck with the fetcher tab only. Retrofit devices with the old fetcher deck with a new fetcher deck and fetcher tab. For details, see the FCO page.

26 Oct 2004: Fix burrs on the cassette locator rails - ECO CA05253. More...

If burrs exist on the inside of the cassette locator guide rail (usually at the T-shaped strain relief slots) and cause the plate to bind and fall off the p-cups, it is necessary to remove them. The kit contains sandpaper for the removal of the burrs. For details, see the FCO page.

26 Oct 2004: MCU panels sag under load - ECO CA04976. More...

Existing MCU side panel supporting brackets do not have enough stiffness to prevent the panels from sagging. The modified support bracket (252-07193A) provides additional stiffness. For details on implementing this FCO, see the FCO page.

26 Oct 2004: Replacing the MCU cassette plenum rail - ECO CA05127 More...

If the MCU cassettes are catching on the plenum rollers and are difficult to load into the MCU, this kit should be installed. For details, see the FCO page.

TechPlanet CD Version 3 N.3—30 Sep 2004

30 Aug 2004: Safety Procedures for Service Engineers More...

You must follow Safety Policies for Service Engineers posted on the Safety page to protect yourself, your co-workers and customers.

07 Jul 2004: Picker speed slowed down - ECO CA04871 More...

The speed of the picker up-action must be slowed down for smoother operation. This is done by replacing the air elbow fittings on the cylinder. See the FCOs page for details.

07 Jul 2004: Documents Updated More...

The following documents have been updated:

07 Jul 2004: MCE Firmware Simulator Updated More...

The MCE firmware simulator file has been updated and can be downloaded from the Control/settings page.

TechPlanet CD Version 3 N.2—14 Jun 2004

08 Jun 2004: Media Calculator Posted More...

An updated media calculator has been posted on the Reference page. It Provides imaging performance information (qualification status and imaging parameters) on the thermal CTP media that are either qualified or in beta for use on Creo CTP systems. It includes drum speeds, head power and imaging times.

18 May 2004: Replace the cones on the load table front beam (ECO CA04247) More...

The plastic cones that the load table rails fit onto have been deforming, preventing the rails from being installed. A kit has been released to change the cones from delrin to metal when they fail (applies to MT003 to MT016 only). See FCO CA04247.

13 May 2004: Replace the fittings on the load table virtual center lock cylinder (ECO CA04271) More...

Fittings on the virtual center lock cylinder are leaking at the joint due to a plastic retaining washer. The cylinders on devices MT003 to MT013 should be changed to metal fittings at the next visit. See FCO CA04271.

13 May 2004: Replace the latch assembly on the lower center access panel (ECO CA04190) More...

The latch assembly is loose on the lower center access panel (500-00553A, automatic machines ony). Automatic devices prior to MT016 should be retrofitted at the next PM with the new latch assembly. For parts and contact information, see FCO CA04190.

27 Apr 2004: Replace the front beam on EP load tables (ECO CA03681) More...

Some deflection is occurring on the front beam assembly of the load table. It has been redesigned to make it possible to adjust rail elevation and to level or replace the top panel of the beam. The beam has also been made stiffer. EP machines in the field need to be upgraded. See FCO CA03681.

22 Apr 2004: Replace the front plate deflector on EP unload tables (ECO CA03751) More...

The front plate deflector for the unload table has been redesigned to use steel instead of aluminum, because the aluminum was getting bent and not staying down in place. EP machines 1-4 need to be upgraded. See FCO CA03751.



29 Mar 2004: Visual guide to the location of sensors More...

The Product Training Group has prepared a set of 69 photos showing all the sensors on the Magnus VLF with MCU device. Each photo is labeled with the location and firmware name of the sensor. See the Sensors and Switches page.

27 Feb 2004: Magnus VLF Autoloader website launched More...

Welcome to the new Magnus VLF Autoloader website on TechPlanet. This site contains a general description of the Magnus VLF Autoloader device and its product specifications (under Overview), site preparation guides and installation charts (under Installation), parts information, including BOMs and assembly drawings (under Parts/Tools), and much more. Most of the information relates to the MCU Autoloader, but details of the ContinousLoad option will follow soon.

14 Jan 2004: Inserting the load table rails More...

The beta version of the load table rails involves some jiggling when installing them to get the rails to drop into position. A short description of how to do it, with drawings, is posted on the Procedures page.

12 Jan 2004: Wiring diagrams  More...

An early version of the wiring diagrams for the MCU device is posted on the Drawings/photos page.

29 Sep 2003: Visual reference charts for installation in progress  More...

Early drafts of the quick reference charts for installation for the Magnus VLF Autoloader are available on the Installation page.


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