FCO 512-00461A involves replacing the existing bar flag, located on the loading system bar, with an improved bar flag, to reduce adverse scratching on the plates. Go to Loading/Unloading systems on the FCOs page.

FCO 512-00462A involves replacing the tweezers to improve the slip sheet picking and disposal performance. Go to Loading/Unloading sytems on the FCOs page.

This troubleshooting document describes how to resolve right board error messages after installing Service Shell 2.6 SP2. Find this item under PC Problems on the Troubleshooting page.

The contents of the Registration punch kit for Lotem 800 II Family platesetters - part number 518-01260A has been posted on TechPlanet. Find this document under Lotem 800 II upgrading procedures on the Procedures page.

This document describes how to enable the registration punch option on a Lotem 800 II Family platesetter. Find this document under Lotem 800 II punch system procedures on the Procedures page.

This troubleshooting document describes how to diagnose drum runaway problems on a Lotem 800 II platesetter. Find this item under Drum on the Troubleshooting page.

This updated procedure describes how to assemble and install the Lotem 800 unloading conveyor. Find this item under Installation procedures on the Installation page.

FCO 512-00416A installs the Creo Feature Licensing (CFL) Server. CFL is an integrated feature license management system that provides control management for multiple applications. Find this item under Software on the FCOs page.

This document describes how to install the Creo Feature Licensing Server on Lotem 800 II family platesetters. Find this document under Lotem 800 II software procedures on the Procedures page.

This document describes how to check if the paper clamps need to be replaced on a Lotem 800 II platesetter. Find this document under Lotem 800 II maintenance procedures on the Procedures page.

This document describes and illustrates the paper disposal sequence and parameters for the Lotem 800 Quantum. Find this document under Loading Sequence on the Reference page.

FCO 512-00327A resolves problems associated with previous software versions and adds new features such as UDRC detector support. Find this FCO under Software on the FCOs page.

Implement FCOs 512-00151B - 512-00156B to upgrade from Microsoft Windows 95 operating system to Microsoft Windows 2000 operating system, running Kodak Lotem Controller software version 3.82.12. Find these FCOs under Software on the FCOs page.

The Ghost Backup and Restore Utility backs up and restores a ghost image of the previous C drive or the entire disk. Download this utility from the Utility Files section on the Downloads page.

The existing carriage amplifier overheats because it does not feature an adequate cooling mechanism. Implement FCO 512-00387A to replace the carriage amplifier’s TMCE tray with an improved TMCE tray containing a fan and heat dispersion element. Find this item under Drum System and Carriage on the FCOs page.

The Lotem 800 II Family Release Notes Version 3.82.12 is the latest revision to the Lotem 800 II Family software. The release notes highlight the changes and improvements made to release 3.80.16 of the software. Find this item under Release notes on the Reference page.

This procedure describes how to backup and restore NVS paraemters on a Lotem 800 II platesetter. Find this item under Software Procedures on the Procedures page.

Implement FCO 512-00351A to prevent load roller marks from appearing on plates and reduce the number of fly offs. Find this item under Loading/Unloading Systems on the FCOs page.

This troubleshooting document describes how to resolve the “Motor interlock loop open” error message. Find this item under Error/system messages on the Troubleshooting page.

This troubleshooting document describes how to resolve the "Missing Obejects None" error message. Find this item under Error/system messages on the Troubleshooting page.

Find this troubleshooting document Preventing lines from intermittently appearing on exposed images under Imaging on the Troubleshooting page.

This document describes how to resolve the "MCU 24V Failed" error message. Find this item under MCU troubleshooting on the Troubleshooting page.

This procedure describes how to increase the virtual memory on a Lotem computer. Find this item under Software Procedures on the Procedures page.

Find this troubleshooting document Preventing Lotem Controller from freezing by increasing the computer’s virtual memory under PC Problems on the Troubleshooting page.

The Preventing problems when loading small plates onto a Lotem 800 II platesetter document describes how to download a script that enables the gripper to rise high enough to be able to grip a small plate. Find this item under Loading/Unloading on the Troubleshooting page.

This procedure describes how to configure HyperTerminal to connect to the Lotem 800 II TMCE board. Find this item under Software on the Procedures page.

The previous version of Update 1 (released on TechPlanet DVD Version 5 N.1 and Mature Products 2006—31 Jan 2006) was corrupted and intermittently caused communication problems relating to the local boards. Install this revised version of Update 1 to replace any previously installed versions of Update 1, and to improve the reliability of the unloading process from the drum to the tray stage. Find this executable file under Software on the Downloads page.

The Resolving the “Operation not successful. Operator detector experienced timeout” error message document, describes how to adjust the status of the tray cylinder’s home position and/or end position. Find this item under MCU troubleshooting on the Troubleshooting page.

The DistributionCfg.exe utility file is now available for downloading from TechPlanet. Install this utility when installing distribution board software on Lotem 800 Family platesetters. Find this executable file under Utility Files on the Downloads page.

The latest version of the Lotem 800 II Family Site Preparation Guide has been translated into the following languages: Lotem 800 II Family Site Preparation Guide - Dutch, Lotem 800 II Family Site Preparation Guide - French, Lotem 800 II Family Site Preparation Guide - German, Lotem 800 II Family Site Preparation Guide - Italian, Lotem 800 II Family Site Preparation Guide - Spanish, and Lotem 800 II Family Site Preparation Guide - Swedish. Find these translated versions under Site Preparation Guidelines on the Installation page.

The Lotem 800 II Family Site Preparation Guide has been updated. Find this item under Site Preparation Guidelines on the Installation page.

The Preventing the plate from falling into the punch cover and missing the plate roller document describes how to resolve this problem by implementing FCO 512-00197A. Find this item under Loading/Unloading on the Troubleshooting page.

The Preventing plates from becoming stuck underneath the spring spoilers document describes how to replace the fixed wheel base with an updated fixed wheel base. Find this item under Drum on the Troubleshooting page.

The Preventing the unload rollers from exerting too much pressure on the plates document describes how to replace the unload roller assembly with a single roller assembly. Find this item under Drum on the Troubleshooting page.

The Preventing drum rollers and springs from dispersing inside the platesetter document describes how to replace the drum load rollers and drum roller springs with an improved drum roller spring unit. Find this item under Drum on the Troubleshooting page.

The Resolving problems with the middle spring spoilers document describes how to resolve problems with the middle spring spoilers by implementing FCO 512-00120A and FCO 512-00121A. Find this item under Loading/Unloading on the Troubleshooting page.

The Preventing centering system problems document describes how to resolve various centering system problems by implementing FCO 512-00250A. Find this item under Loading/Unloading on the Troubleshooting page.

The Danish translation of the Lotem 800 II User Guide has been added to TechPlanet. Find this item under User Guides on the Reference page.

The Preventing Microsoft Windows 2000 security leaks document describes how to install the latest operating system security patches. All the patches have been tested and approved for Lotem 850 platesetters and the Lotem 800 II family of platesetters. Find this item under PC Problems on the Troubleshooting page.

Implement FCO 512-00337A to update Microsoft Windows security patches. Find this item under Software on the FCOs page.

The Resetting the Local3 board on Lotem 800 II family platesetters document describes how to update the Local3Monitor (HEX file) to prevent the local3 board communication problems (and the generation of the "Left/Right local doesn't respond" error message). Find this item under Error/System messages on the Troubleshooting page.

The Lotem 800 II Family - Recovering Local3 Boards (BSL Loading) v3.80 document describes how to update the Local3Monitor (HEX file) to prevent the Local3 board communication problems (and the generation of the “Left/Right local doesn't respond” error message). Find this item under Error/System messages on the Troubleshooting page.

Implement the revised FCO 512-00250A to improve the centering system. This revised FCO adds a spring mechanism to the chain and replaces the wheel sprocket shoulder screw. This FCO ensures that the tension on the chain is maintained at the correct level. Find this item under Loading/Unloading Systems on the FCOs page.

Implement FCO 512-00314A to replace the existing tail gripper springs with more durable tail gripper springs. Find this item under Drum System and Carriage on the FCOs page.

The Checking and adjusting the Lotem 800 family platesetter’s covers, panels and doors procedure describes how to utilize jigs to check and adjust the platesetter’s covers, panels and doors. Find this item under Interlock Systems on the Procedures page.

This document, which is applicable for all oLotem 800 platesetters, provides the solution if the drum decelerates or deviates in speed. Find this item under Drum on the Troubleshooting page.

The air supply requirements section in the Lotem 800 II Family Site Preparation Guide has been updated. Find this item under Site Preparation Guidelines on the Installation page.

This procedure describes how to install distribution board software on Lotem platesetters. Find this item under Software Procedures on the Procedures page.

The MCU for Lotem 800 Platesetter Reliability Checklist is now available. Find this checklist under MCU Maintenance Procedures on the Maintenance page.

The MCU for Lotem 800 II Platesetter (MCU Ready) Installation Guide describes the procedures for connecting a multi-cassette unit (MCU) onto a Lotem 800 II platesetter (that has already been preconfigured at the factory for connecting to an MCU). Find this guide under Installation Procedures on the Installation page.

The Lotem 800 II Operator Maintenance poster has been updated. Find this item on the Maintenance page.

The New V-speed definition for Lotem 800 II family platesetters release notes describe the enhancements made to the Lotem 800 II family of platesetters after October 2005. Find this item under Product Description on the Overview page.

The Lotem 800 II Operator Maintenance poster has been updated. Find this item on the Maintenance page.

Implement FCO 512-00290A to install the improved unload roller, which consists of 42 wheels. The increased number of wheels (from 24 to 42), eliminates the possibility of plates becoming stuck between the wheels. Find this item under Loading/Unloading Systems on the FCOs page.

The troubleshooting document Modifying loading system registry parameters takes effect only after restarting Lotem Controller software version 3.80.16, describes how to configure the Lotem Controller 3.80.16 loading system registry parameters. Find this item under Loading/Unloading on the Troubleshooting page.

The troubleshooting document Preventing Lotem Controller software version 3.80.XX from intermittently freezing, describes how to actuate the dual in-line package (DIP) switches to prevent an application freeze. Find this item under PC Problems on the Troubleshooting page.

Find the Lotem 800 II Family Installation Test Procedures document under Installation Procedures on the Installation page.

The Preparing a Job in Prinergy (version 2.3 and lower) for Exposure on a Lotem 800 Platesetter document is an integral part of the Lotem 800 installation test procedures. Find this item under Configuration Procedures on the Procedures page.

Install Update 1 to improve the reliability of the unloading process, from the drum to the tray stage. Find this executable file under Software on the Downloads page.

Implement FCO 512-00302A to install the unloading script (UnloadPlateFromDrumToTray.Script). The script improves the reliability of the unloading process, from the drum to the tray stage. Find this item under Software on the FCOs page.

Implement FCO 512-00289A to prevent the tray cylinder from falling from the latch. This FCO also improves the grip of the tray cylinder finger and associated latches. Find this item under FCOs for MCU on the FCOs page.

The Drum oscillation on MCE output devices document describes a set of circumstances that can cause drum oscillation when there is nothing wrong with the drum amplifier. Specifically, if a drum stop command is the first command issued after a reset or a safety loop break, the drum will oscillate. (The oscillation is worse when the drum stop command is immediately followed by a drum move command.) This problem exists in DRS firmware earlier than version 2.34. It is solved in DRS version 2.34, but at this time, no firmware releases yet contain this version. In the meantime, it is important to be aware that drum oscillation does not necessarily mean there is a problem of any kind with the output device's hardware components. Find this document under Drums on the Troubleshooting page.

The Lotem 800 II Installation Test Procedure Checklist has been translated into the following languages: Lotem 800 II Installation Test Procedure Checklist - Dutch, Lotem 800 II Installation Test Procedure Checklist - French, Lotem 800 II Installation Test Procedure Checklist - German, Lotem 800 II Installation Test Procedure Checklist - Italian, Lotem 800 II Installation Test Procedure Checklist - Spanish. Find these documents under Installation Procedures on the Installation page.

The Lotem 800 Family planned maintenance parts list has been updated. Find this item on the Lotem 800 II Planned Maintenance Procedures page.

The Lotem 800 Family Planned Maintenance (PM) Procedures have been updated. Find this item on the Lotem 800 II Planned Maintenance Procedures page.

The Lotem 800 Family planned maintenance checklist has been updated. Find this item on the Lotem 800 II Planned Maintenance Procedures page.

Commencing from June 2005, the Lotem Controller software upgrade kit includes the licence number for Microsoft Windows XP, even though the operating system is based upon Windows 2000 (loaded from the Image). Find this item on the Amendments to Lotem 800 II Family Release Notes version 3.80.16 page.

Implement FCO 512-00269A to enable remote support to the platesetter. This FCO swaps the platesetter over from a crossover connection to a network connection by using a networking cable. Find this item under Miscellaneous on the FCOs page.

Find the Lotem 800 II 3.8 Online Help under Online Help on the Reference page.

Find the Lotem 800 II with MCU 3.8 Online Help under Online Help on the Reference page.

Find the Lotem 800 II with Spectrum 3.8 Online Help under Online Help on the Reference page.

Implement FCO 512-00266A to improve MCU cassette reliability. This FCO describes how to tighten and secure the user-door-locker assembly screws by sealing them with Araldite epoxy and then adding screw covers. Find this item under FCOs for MCU on the FCOs page.

Lotem 800 II Family Site Preparation Guide describes how to prepare a site prior to installation. Find this updated item and its translations under Site Preparation on the Installation page.

Implement FCO 512-00250A to improve the centering system. This FCO adds a spring mechanism to the chain and replaces the wheel sprocket shoulder screw. This FCO ensures that the tension on the chain is maintained at the correct level. Find this item under Loading/Unloading Systems on the FCOs page.

Implement FCO 512-00197A to install the improved plate support which prevents the plate from falling onto the punch cover. Find this item under Loading/Unloading Systems on the FCOs page.

This troubleshooting document, which is applicable for all output devices, provides the solution if the drum decelerates or deviates in speed. Find this item under Drum on the Troubleshooting page.

Upon installation of the Lotem 800 II platesetter, the Creo service engineer must perform an installation test procedure (ITP). After performing all the test procedures, the engineer must then complete the Lotem 800 II Installation Test Procedure Checklist (doc). Find this document under Installation Procedures on the Installation page.

Implement FCO #512-00234A (pdf) to install the improved DLC centering arms with the paper/plate separation brackets. Find this item under Cassettes on the FCOs page.

Find the Lotem 800 II Family Installation Guide (with head pre-installed on device) document under Installation Procedures on the Installation page.

The Lotem 800 II Family Release Notes Version 3.80.16 document has been divided into two versions: Full version and Lite version. Navigate to the two versions and their related documents from the Lotem 800 II Family Release Notes version 3.80.16 and related documents page.

Replacing the water pump describes the procedure for replacing a leaking water pump. Find this item under Parts Replacement on the Procedures page.

The Punch Configurator document describes how to use the Punch Configurator to search for and view punch configuration, according to a variety of parameters. Find this item under the Spare Parts section on the Parts/tools page.

The Windows 2000 Automatic BIOS diskette version 1.02 for SBC 786 document describes the procedure for amending the BIOS (Windows 2000 Automatic BIOS diskette version 1.02 for SBC 7). Find this item under the Software Procedures section on the Procedures page.

Invalid Key describes the procedure for backing up and restoring the Lotem registry section, database, and DDB configuration data. Find this item under the Utility Files section on the Downloads page.

Lotem 800 II Controller Software Version 3.80.xx What’s New in This Release (Multilanguage) document is now available. Find this item under the Release Notes section on the Reference page.

Implement FCO #512-00183A (pdf) to install the improved MCU centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

Implement FCO #512-00182A (pdf) to install the improved DLC centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

Implement FCO #512-00181A (pdf) to install the improved SLC centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

The Lotem 800 II Family - Recovering Local3 Boards (BSL Loading) v3.80 document describes how to update the Local3Monitor (HEX file) to prevent the Local3 board communication problems (and the generation of the “Left/Right local doesn't respond” error message). Find this item under the Firmware section on the Troubleshooting page.

The Resetting the Local3 board on Lotem 800 II family platesetters document describes how to update the Local3Monitor (HEX file) to prevent the local3 board communication problems (and the generation of the "Left/Right local doesn't respond" error message). Find this item under the Upgrading Procedures section on the Procedures page.

The Replacing the centering knobs and plate back locker knob document describes how to replace the existing centering knobs and back locker knob with the improved easy-to-grip knobs. Find this item under the Part Replacement section on the Procedures page.

The Lotem 800 II Family Release Notes Version 3.80.12 document has been divided into two versions: Full version and Lite version. Navigate directly to these versions from the Lotem 800 II Family Release Notes version 3.80.12 page, or alternatively, click the Lotem 800 II Family Release Notes Version 3.80.12 link, under the Release Notes section on the Lotem 800 II Reference page.

The Lotem platesetter rollers mark the plates during the loading/unloading process document describes how to reduce the speed of the drum during the loading/unloading process and alleviate the pressure differentials placed upon the plate. Find this item under the Loading/Unloading section on the Troubleshooting page.

The Lotem 800 II Operator Maintenance poster can be found on the Maintenance page.

An adhesive label has been added to the following software update kits: 3.75.01, 3.75.09, 3.80.12. The "Lotem 800 II E-box (Windows 2000) cable layout" adhesive label describes the E-box cable layout for Lotem 800 II platesetters. Find the Release Notes describing the label on the Reference page.

A suction cup assembly has been designed that can be replaced by the customer. The engineer, however, will initially have to install the new assembly as described in FCO #512-00213A (pdf). Thereafter, customers can replace their platesetter’s suction cups without having to place a call to the Response Center. Find this item under the Loading/Unloading section on the FCOs page.

The Lotem 800 II Family Release Notes Version 3.80.12 is the latest revision to the Lotem 800 II Family software. The release notes highlight the changes and improvements made to release 3.80.12 of the software. Downloaded the release notes from the Reference page.

FCO Tracker is a file utility, enabling service personnel to keep track of the Field Change Orders (FCOs) that have been implemented on a specific platesetter. Each FCO has its own unique FCO Tracker file. Whenever an FCO is implemented, its associated FCO Tracker file should be installed. To learn more about the File Tracker utility, read the FCO Updater utility.

This document describes how to prevent QuantumSeries/Firmware problems when using Service Shell 2.3 on Microsoft Windows 95. Find this item under the Firmware section on the Troubleshooting page.

Implement FCO #512-00143A Lotem 800 II Update #1 for 3.75.09 running Windows 2000 to resolve problems found in Lotem Controller software version 3.75.09 and to install the latest versions of Adobe Acrobat Reader, Creo Service Port, VNC and WinZip. Find this FCO under the Software section on the FCOs page.

This procedure describes how to clean and oil the V-block/carriage beam on all CIL output devices, using silicon oil (part number 402-00105). Find this procedure on the Maintenance page.

This procedure describes How to complete and edit the CIL Outlook Escalation Form. Find this item on the Escalation page.

This troubleshooting document describes How to release a plate that is stuck in a punch. Find this item under the Punch section on the Troubleshooting page.

The All CTP Devices site has been updated and now contains information about Lotem platesetters.

In order to prevent the “Network subsystem has failed” error message from appearing on Lotem 800 II platesetters, download the latest LAN driver (version 1.16.1.0), as described in this troubleshooting document. Find this item under the PC Problems section on the Troubleshooting page.

AskMe, located in the navigation bar, is a search tool which enables you to find answers faster, by connecting you with knowledge base information and solutions from multiple sources. Learn more about AskMe’s functions from the 5 minute online demonstrations.

The procedure Replacing the drum motor on Lotem 800 platesetters may need to be performed if the drum is either making excessive noise, rotating in the wrong direction or showing acceleration problems. Find this item under the Part Replacement section on the Procedures page.

The Lotem backup and restore utility enables you to backup and restore the registry, data base and DDB configurations. The utility can be downloaded from the Downloads page.

An updated, multi-language version of the DLC for Lotem 800 User Guide (version 2.0) can be found under the User Guides section on the Reference page.

The following note was added to the Lotem 800 II Family Installation Guide: If you are upgrading from a Lotem FH without Omron interlocks, to a Lotem Quantum or Quantum Spectrum, you will need to order two new brackets (p/n: 290A5A172, 290A5A173) BEFORE attaching the plate conveyor to the platesetter. The Lotem 800 II Family Installation Guide can be found on the Installation page.

A Thermal 2 Splot script descriptions document has been added to the Splot section on the Troubleshooting page.

The Kit 518-00130A - Upgrade kit for software version 3.75 procedure describes how to improve CPU and throughput performance, by replacing the SBC 686 board with the new SBC 786 board. Find the procedures under Parts Replacement on the Procedures (ALL) page.

An improved mainframe has been developed for the platesetter. This latest mainframe, referred to as the Type II mainframe, is more functional than its predecessor and contains greater service access. The Type II Mainframe document, located on the Overview page, describes the latest mainframe improvements.

New! The updated Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User translations are now available on the Reference page.

The Geometric Correction (GC) - Rotation document describes the procedures for performing rotational geometric corrections on both big and small plates. The document can be found on the Procedures (ALL) page (Adjustment/Alignment).

An updated version of Lotem 800 II Family Operator, Student Guide is now available as a customer training package for the Lotem 800 II Family. At the end of the course the trainee will be able to operate the Lotem 800 II platesetter, perform user maintenance and troubleshoot common problems. This package should be used in every customer training session. The course is translated into 5 languages (Dutch, French, German, Italian, Spanish) and can be found under Training on the Reference page.

The Adjusting focus offset and head install error on TH2 document describes how to adjust the focus offset value when it is at least 30 microns different than that of the factory offset value. Find this document on the Troubleshooting page.

The Preventing passes when exposing mixed (Staccato/AM) files troubleshooting document describes how to prevent black lines from appearing along the join where the two different exposure types meet. Find this document on the Troubleshooting page.

The Uninterruptible power supply (UPS) / power conditioner requirements document describes how to overcome unstable power supplies. Find this document under Site Preparation on the Installation page.

The Reducing scratches on plates caused by spring spoilers document describes how to file down the sharp edges of spring spoilers in order to reduce scratches on the plates. Find this document under Plates on the Troubleshooting page.

The Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User is now available on the Reference page.

A new listing of how to troubleshoot specific error codes has been compiled. By simply knowing the error code or the description of the error, you can now search for troubleshooting information on common errors using the new Troubleshooting by error/subsystem Index.

As well as searching by error code, you also have the option of searching by sub-system. The troubleshooting information includes a brief description of what to try as well as links to the appropriate documents and procedures.

You can also access this index from the Troubleshooting page, under Error codes.

Implement FCO #512-01485 to prevent the upper DLC (dual loading cassette) roller from colliding with GTO plates during the punch to drum load sequence. Find this item under Loading/Unloading Systems on the FCOs page.

If a PLL error message is displayed, the engineer should only replace components when the platesetter is experiencing image quality issues relating to bad fastscan positioning. Find this item under Firmware on the Troubleshooting page.

If the centering pins are exerting too much pressure on the plates, amend the sensitivity parameters. Find this item under Loading on the Troubleshooting page.

The Calculating and Adjusting the Mshift Parameters procedures enable you to adjust the default Mshift and Sshift parameters. Find this item under Adjustment/Alignment on the Procedures (ALL) page.

Prevent damage to a platesetter's components due to an electrical power surge, by implementing FCO 512-01500, which adds a power fail protector board to maintain the machine in OFF status until the On/Off pushbutton is toggled. Find this item on the FCO page.

Use the Brisque 4.1 - Supported Platform Configurations spreadsheet for all CTP device configurations. Find this item under Connectivity on the Connectivity page.

When pattern markings appear in the media, lubricate the carriage beam pad with silicone oil until they are completely saturated. Find this item under Imaging on the Troubleshooting page.

Reconfigure the Brisque after replacing a cassette to solve the problem of the first job for the new media generating warning messages. Find this item under Brisque on the Troubleshooting page.

During some focus operations in mode 0 with verbose fully enabled, MAE lines are printed after every three drum revolutions. Find this item under Known Problems on the Troubleshooting page.

Each machine is shipped with a shipping document that details its configuration. Find this information under Shipping Information on the Reference page.

The document, Lotem 800 II Family - S Number Machine Descriptions, which is presented in spreadsheet format, contains a comprehensive list of all S number machine descriptions. Find this item under Product description on the Overview page.

Lotem 800 II Family - FAQs in pdf format provides questions and answers pertaining to the new Lotem 800 II Family range of machines. Find this item under Product description on the Overview page.

Lotem 800 II Family in pdf format is a comprehensive PowerPoint presentation that provides information about the concept and development of the Lotem 800 II Family. Find this item under Product description on the Overview page.

The new Planned Maintenance Procedure and Checklist for the Lotem 800 Quantum / II Family is a comprehensive procedure that includes a PM workflow and links to all relevant PM procedures for the assemblies. Find these documents under Maintenance on the Procedure (ALL) page.

This document provides a quick guide for using the Service Shell client and host applications on Lotem Quantum machines running Windows 95/2000. Find this item under both Training and User guides on the Reference page.

Implement FCO 512-01334 to adjust the position of the GTO registration pins on the punch beam so they match the position of the pins on larger plates. Find this item under Punch System on the FCOs page.

Implement FCO 512-01322 to prevent the edges of the plate cover from scratching the plates and reducing the quality of the printed images. Find this item under Punch System on the FCOs page.

FCO 512-00470 improves the power supply to the carriage amplifier board by replacing both the J1 and J3 connectors. Find this item under Boards and Power System on the FCOs page.

If any of the following errors appear:

• [02327] Laser Diode: Possible safety fault (WLP fault)
• [02330] The WLP burst data is not available
• [03553] Safety loop fault has been detected
• [03573] A safety loop fault is preventing normal operation

Implement the safety faults and WLP burst error procedure. Find the procedure under Heads on the Troubleshooting page.

Identify the size of the z-spacer by the number of rings engraved around it. Find this item both under Ordering information and under Spares list (Spare Parts/Imaging Head) on the Parts/tools page.

The troubleshooting item, Oil residue in the head's air system on Lotem Quantum, curtails the problems of the head not operating properly due to oil in its air system. Find this item under Imaging on the Troubleshooting page.

Implement the procedure, Calibrating the Carriage Home Position (HP) Detector on Lotem Quantum, to ensure proper calibration of the Carriage HP Detector. Find this item under Adjustment/alignment on the Procedures (ALL) page.

The item, Working with NVS commands on Lotem Quantum, describes how to save both NVS parameters and Flash from the MCE to disk, and how to restore those settings back to the MCE. Find this item under Load/unload on the Procedures (ALL) page.

The Lotem 800 II family includes three different speed options to enable adequate, fast or optimal throughput. The speed is determined by the dongle configured in each machine. You can upgrade to a faster speed and improve machine throughput by adding dongles. Find this item under Product description on the Overview page.

Implement the measuring machine throughput procedure to achieve optimum throughput on the Lotem 800 II family. Find this item under Calibration on the Procedures (L8Q) page.

This site is structured to fit TechPlanet's common navigation. If you have any questions or comments about the navigation, please contact Techplanet Feedback. For information about content in this site, please contact Steven Silverstone.

Find the updated English PDF for engineers on the Safety page.

Find the updated English PDF on the Installation page.

Find the updated English PDF on the Installation page.

English and the following translated documents: Dutch, French, German, Italian, Spanish, Swedish are available on the Reference page.

Find this Multilanguage PDF on the Safety page.

A new online search utility that enables you to find information about firmware 1 (MCE board) commands, parameters and errors is now available for your use. It has the same look and feel as the search pages that already exist for MPE electronics (firmware 0). Find it under Command Search on the Firmware Support Page.

This troubleshooting document provides a workaround for this known problem. Find it under error messages on the troubleshooting page.

Refer to this week's Product Support News or the Splot Homepage for more detail.
Note: You must upgrade to the latest version of Splot (V3.64) in order to properly run the updated scripts.

Thermal 2 heads will no longer be shipped with a whisker jet. All replacement 1200 dpi heads now have a label reminding the Field Service Engineer to reuse the whisker jet from the old head.
Note: New 1200 dpi NEWS heads will have the whisker jet installed during integration (2540 dpi and 2400 dpi heads use the debris removal nozzle and do not need a whisker jet).

After replacing a TMCE board or dongle, or upgrading the PC controller software, the 'Dongle not found' or 'Dongle not detected' error message may appear. This troubleshooting document explains why this happens and provides a short workaround.  Find this item under known problems on the Troubleshooting page.

This document lists and describes Firmware commands and NVS parameters that are frequently used with the Lotem 800 Quantum. Additional commands and parameters will be added to this document in the near future. Find this item under Firmware Commands on the Control/settings page.

Although the EH.PWR signal is present on all heads produced now, there are several hundred in the field that do not have this signal. On some systems, the absence of this signal will cause a flag, such as Exposure Head Power, to be asserted. This flag should be masked. Find this item under heads on the Troubleshooting page.

This short document instructs the service engineer to contact the local DU PSS whenever it is necessary to change the value for the Maximum Expose Drum Speed parameter.  Find this item on the Troubleshooting page.

This short troubleshooting document provides a workaround for this known problem. Find this item under known problems on the Troubleshooting page.

This short troubleshooting document instructs the user to click Ignore in the displayed error message, and then continue working. Find this item on the Troubleshooting page.

The troubleshooting item Plate Stuck in Punch has been updated, and converted to TechPlanet format. It replaces the PDF document of the same name. Find this item on the Troubleshooting page.

The troubleshooting item Plate Pickup Failure has been updated, and converted to TechPlanet format. It replaces the PDF document of the same name. Find this item on the Troubleshooting page.

This short document clarifies exactly when to use this software version, both in beta sites and after it is released. Find this document on the Reference page.

This short document introduces the thermal compensation detector, and explains when and how it needs to be connected. Find this document on the Procedures (L8II/L8Q).

Quantum850 Unique Spare Parts. Find this table under Parts List page.

This troubleshooting document provides the procedure for identifying the cause of, and instructions for resolving, this problem. It replaces the PDF document of the same name. Find this item under 'plates' on the Troubleshooting page.

A new troubleshooting procedure has been posted: Thermal 2 firmware command nvs dump diff produces error message 'Invalid Parameter'. Use the command QUANTUM>> prm diff instead for devices using MCE firmware version 1.20.03 and later. Follow this link, or find it at the Troubleshooting page.

Ring Wrench for Lotem 800 Quantum calibration . Please see: Parts/tools page .

Fast load/unload parameters and processes for Lotem 800 Quantum . Please see: Procedures (L8II/L8Q).

PC controller version for Lotem 800 Quantum . Please see: Overview page.

Conveyor brackets ordering information for Lotem 800 Quantum. Please see: Parts/tools page.

Preventive maintenance should be performed on the Becker XY Vacuum Pump (DT 4.8) every six months. Please see:Becker XY Vacuum Pump DT 4.8 Preventive Maintenance page.

Preventive maintenance should be performed on the Dry Drum Vacuum Pump (VT 4.40) every six months. Please see:Dry Drum Vacuum Pump VT 4.40 Preventive Maintenance page.

NVS Commands document is updated to include the PRM DIFF command. Please see: NVS Commands page.

These movies were created to help the response centers to support Th2 installations on Lotem Quantums. These movies provide a visual reference need it when giving remote support. Please see: Thermal 2 Exposure Head Installation page.

The TSP Troubleshooting Guide includes a list of TSP error codes and provides a description and comprehensive solution for each one. Open the Troubleshooting Guide (in PDF format) here..

The data line that carries packets that include the Write Laser temperature set point from VER D T2HC to Ver D WLPB are susceptible to noise. This can cause the laser temperature to be set to an erroneous value. Please see: Using Head Firmware 1.01F with Version 3.50.05/3.50.07 for more information.

The purpose of FCO 510F28440 - Cassette Centering Type 2 (Anti Collision Kit) - DLC (Dual Loading Cassette) is to improve the reliability of the Cassette-Centering System by replacing the Centering Arms with a newly designed version.

The purpose of FCO 510F28442 - Cassette Centering Type 2 (Anti Collision Kit) - DLC (Dual Loading Cassette) is to improve the reliability of the Cassette-Centering System by replacing the Centering Arms with a newly designed version.

In the past, when you ordered a new TMCE board, the board did not include jumpers. The new TMCE boards now include jumpers, and you do not need to move the jumpers from the old TMCE board to the new one. Full details: Lotem 800 Quantum - TMCE Board Orders

Software Release Note – Version 3.51.02 - This document describes the changes made to the Lotem 800 Quantum software in version 3.51.02, relative to version 3.50.05, and relevant procedures. Version 3.51.02 supports the Lotem 800 Quantum machine with a single or dual cassette. It does not support multi-cassette or proofing functionality.

The problem is that when a Quantum deal includes Prinergy workflow, there is no need for the TSP cable, which means we are actually sending an unessessary cable to the customer. Please see: Disconnecting TSP cable from the machine

Find differences, similarities and upgrade requirements here: Lotem 800 Quantum - Quantum F Model

Lotem 800 Quantum - Matching a Lotem 800 Quantum to a Lotem 800 Quantum or Trendsetter This document describes how to align two Lotem 800 Quantum machines. The objective of this procedure is to calibrate a second machine so that the processed image is identical with that of the reference machine, within a tolerance of ± 20 microns.

This document - Software Release Note -Version 3.51 describes the changes made to the Lotem 800 Quantum software in version 3.51.01, relative to version 3.50.05, and relevant procedures.

In order to activate a punch system from the Brisque, all the Punch units in that system must be within the media square area. Please see: Lotem - Punch Installation Theory

This site has been restructured to fit TechPlanet’s common navigation. If you have any questions or comments about the navigation, please contact Dina Davidson. If you have questions about the site content, contact Iris Mordan.

Troubleshooting for Field Service Engineers

Troubleshooting for Remote Service Representative

A newly designed paper disposal slide has been implemented on platesetters with an Omron chassis. The slide guides paper out of the paper bin. See the Installing a paper disposal slide - Kit part number 510K3R294 procedure here.

See the jpg picture of the TMCE board marked with the connectors that have to be removed when the board has to be replaced or examined here: TMCE Board (Connectors Removal)

Tip No 11, includes importants considerations when istalling heads.

Upgrading the Brisque version from EP1 (4.0.85+Upds) to EP2 (4.0.96+Upd13) requires re-calibrating the Lotem 800 Quantum for full exposable area. Please see full details: Upgrading the Brisque version

The Xilinx binary file attached resolves Data Shift Artifacts, such as those shown on the linked page. It also reduces the occurrence of error 5230 (apperaring on the Brisque) as a result of data communication between the TSP and the TMCE. See Tip No 10.

See photos of: Regional Jigs Kit For Lotem 800 Quantum 510J6L042

Preventive maintenance should be performed on the cooling system every 6 months. See full procedure here: Cooling System Preventive Maintenance

The rear upper cover panel screws, due to their length, tend to get crushed and bent. Fidn the solutin here: Replacing Rear Upper Cover Screws

To clarify the issue of Lotem GUI freeze problem due to incorrect information coming from the field to R&D, which are not relevant to the problem R&D is investigating. The following memo is released: Lotem 800/Quantum - GUI Freeze Clarification

Some of the TMCEs left the manufacturing line with a nylon Spacer instead of a metal one. The grounding between the TMCE board and the TSP Cable is inferior with the nylon Spacer, which results in Error Message 5230. Please see the procedure: Replacing the TMCE Nylon Spacer

When you replace a TMCE board, you must save all the relevant parameters of the machine and load the new board with the right firmware version. The following procedure describes how to replacing a TMCE board.

Purpose of FCO 28284, NUC COM LEVEL P (order 503C2L182P) is to enable COM 6 To support MCU.

This document describes how to correctly configure the Resolution Table in Lotem 800 Quantum machines. It is highly important to configure the Resolution Table correctly, since both the Lotem controller and Brisque/Prinergy use this information during the expose process. Configuring Thermal Head Resolution

When installing the head, route the debris air tube to the head as shown in the illustration in order to avoid scratches on the plate.

Includes parts listings for Interlocks, power supply, air cooling unit, drum etc. See : Part List

In the past, the UDRC (Debris Removal Cabinet) was connected to the 501S number of the Quantum machines. The DUs received it with every Quantum machine that was shipped from CSIL, and did not have to order it separately. See memo: Lotem 800 Quantum - UDRC Orders

Here is a summary and recommendations on some recent Lastra testing further to the testing update from July 07, 2001 - Lastra on Lotem and Trendsetters

Four DR units were sent without the protection bracket. The bracket is nessessary for safety reasons. The following procedure - DR Protection Bracket - describes how to assemble the protection bracket.

When exposing from the Brisque to Lotem 800 Quantum, the image data is transferred through two TSP boards. If the boards are not defined properly on the Brisque, or if the boards are not in the correct slot, problems can occur. This memo: Two TSP Configuration On The Brisque, describes how to properly define the TSP boards on the Brisque.

This memo concerns cooling liquid p/n 82-1032A shipments. Cooling Liquid for Lotem 800 Quantum

These Release Notes contain the changes and additions that have been made to the Lotem 800 Quantum since version BETA 5. Software Release Notes- 3.50.05

Please find hereunder a few tips and short reminders that might be useful during Lotem remote and on site troubleshooting. There is no doubt that the Remote Support & Diagnostics will be of help, and it is recommended to use them as tools to identify symptoms/problems as fast as possible. Tip No 53

In order for Lotem 800 Quantum to support GTO, the unload tray must be replaced in the beta machine. Please see the follwoing procedure: Assembling GTO Tray

The XY vacuum pump in the Lotem 800 Quantum is located behind the cooling system. In order to reach it, you must first to deal with the cooling container. Please follow this procedure: Replacing XY Vacuum Pump

A download dialogue box will open: Lotem Bios V 1.2 diskette .exe. This is valid for Lotem 400/800/ThermoFlex/Quantum Image CD (510V51689A)

Detailed table for Right Local3 board in Lotem 800 Quantum (with Proof) Main Harness Update - Operations and Detectors

Oil kit maintenance should be preformed every six months, dispose the used oil brackets. The silicon oil kit needed for preventive maintenance can be ordered separately. Full information: Oil Kit Maintenance

Command, parameter and definitions: New Media Definition

These Software Release Notes - BETA 5 contain the changes and additions that have been made since version BETA 4.

The air intake pre-filter is located on the left side door. It should be replaced at least once every month. In dirtier environments, replace this filter more often. Intake Air-filter PM

In all Beta machines, the Carriage amplifier board should be replaced. CA P/N 503C1508A

Read about the firmware that is loaded when Upgrading From Lotem 800 Quantum Beta 4 to Beta 5: Upgrading to Beta 5

To assist us and the R&D to find the problem and the solution please do the following: Collect ALL the necessary information on the Log file