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07 Oct 2006: FCO 512-00461A: Replacing the existing bar flag, located on the loading system bar, with an improved bar flag. More...

FCO 512-00461A involves replacing the existing bar flag, located on the loading system bar, with an improved bar flag, to reduce adverse scratching on the plates. Go to Loading/Unloading systems on the FCOs page.

07 Oct 2006: FCO 512-00462A: Replacing the tweezers on Lotem 800 Family platesetters More...

FCO 512-00462A involves replacing the tweezers to improve the slip sheet picking and disposal performance. Go to Loading/Unloading systems on the FCOs page.

24 Jan 2007: Schematic drawings of the electronics inside a Lotem 800 platesetter More...

The schematic drawings of the electronics inside a Lotem 800 platesetter can be found under Electronics on the Reference page.

09 Jan 2007: Troubleshooting: Resolving problems when defining a plate size measuring 795 mm x 1060 mm More...

This troubleshooting document describes how to resolve problems when defining a plate size measuring 795 mm x 1060 mm on a Lotem 800 platesetter. Find this item under Media on the Troubleshooting page.

08 Nov 2006: Ghost Backup and Restore Utility More...

The Ghost Backup and Restore Utility backs up and restores a ghost image of the previous C drive or the entire disk. Download this utility from the Downloads section on the Downloads page.

TechPlanet DVD Version 5 N.3—01 Nov 2006

31 Oct 2006: Replacing the V-block on a Lotem 800 platesetter More...

This procedure describes how to replace the V-block on a Lotem 800 platesetter. Find this item under Drum/Carriage procedures on the Procedures page.

04 Oct 2006: FCO 512-00351A: Upgrading to a one piece load roller More...

Implement FCO 512-00351A to prevent load roller marks from appearing on plates and reduce the number of fly offs. Find this item under Loading/Unloading Systems on the FCOs page.

27 Aug 2006: Troubleshooting: Preventing the “Missing Objects None” error message on Lotem 800 Family platesetters More...

This troubleshooting document describes how to resolve the "Missing Obejects None" error message. Find this item under Lotem Controller on the Troubleshooting page.

14 Aug 2006: Troubleshooting: Resolving the problem of images not being correctly exposed onto plates More...

This document describes the diagnostics for ensuring that images are exposed onto plates. Find this item under Image Quality on the Troubleshooting page.

09 Jun 2006: Lotem 800 FH laser calibration status More...

The Lotem 800 FH laser calibration status document describes how to interpret the calibration log numbers. Find this item under Expose System on the Reference page.

TechPlanet DVD Version 5 N.2—01 Jun 2006

11 Apr 2006: Troubleshooting: Resolving the “Operation not successful. Operator detector experienced timeout” error message More...

The Resolving the “Operation not successful. Operator detector experienced timeout” error message document, describes how to adjust the status of the tray cylinder’s home position and/or end position. Find this item under MCU troubleshooting on the Lotem 800 II Troubleshooting page.

10 Apr 2006: Distribution board software More...

The DistributionCfg.exe utility file is now available for downloading from TechPlanet. Install this utility when installing distribution board software on Lotem 800 Family platesetters. Find this executable file on the Downloads page.

10 Apr 2006: Troubleshooting: Lotem Controller version 3.61.02 freezes when Lotem 800 platesetter is imaging More...

An .avi file is activated in Lotem Controller when the platesetter is imaging. The file causes the software to freeze. To resolve this problem, download and install Patch #2, which prevents the .avi file from being activated during the imaging process. Find this document under PC Problems on the Troubleshooting page.

08 Mar 2006: Lotem 800 Family Maintenance Guide More...

The Lotem 800 Family Maintenance Guide is now available under Planned Maintenance on the Maintenance page.

22 Jan 2006: FCO 512-00250A: Improving the centering system More...

Implement the revised FCO 512-00250A to improve the centering system. This revised FCO adds a spring mechanism to the chain and replaces the wheel sprocket shoulder screw. This FCO ensures that the tension on the chain is maintained at the correct level. Find this item under Loading/Unloading Systems on the FCOs page.

18 Jan 2006: FCO 512-00314A: Replacing the tail gripper springs More...

Implement FCO 512-00314A to replace the existing tail gripper springs with more durable tail gripper springs. Find this item under Drum System and Carriage on the FCOs page.

16 Jan 2006: Checking and adjusting the platesetter’s covers, panels, and doors More...

The Checking and adjusting the Lotem 800 family platesetter’s covers, panels and doors procedure describes how to utilize jigs to check and adjust the platesetter’s covers, panels and doors. Find this item under Interlock Systems on the Procedures page.

10 Jan 2006: Troubleshooting: Drum deceleration and drum speed deviation problems occur on all Lotem 800 family platesetters More...

This document, which is applicable for all Lotem 800 platesetters, provides the solution if the drum decelerates or deviates in speed. Find this item under Drum/Carriage on the Troubleshooting page.

04 Jan 2006: Installing distribution board software on Lotem platesetters More...

This procedure describes how to install distribution board software on Lotem platesetters. Find this item under Software Procedures on the Procedures page.

TechPlanet DVD Version 4 N.3—30 Sep 2005

19 Sep 2005: FCO 512-00290A: Improving the unload rollers protecting the plate More...

Implement FCO 512-00290A to install the improved unload roller, which consists of 42 wheels. The increased number of wheels (from 24 to 42), eliminates the possibility of plates becoming stuck between the wheels. Find this item under Loading/Unloading Systems on the FCOs page.

11 Sep 2005: Adjusting the L-box power supply on Lotem 800 More...

The procedure Adjusting the L-box power supply on Lotem 800 describes how to adjust the three power supplies located in the L-box and helps to ensure the smooth function of the TEC, LDD, and DDB boards. Find this item under Board Power on the Procedures page.

27 Jul 2005: Patch #4 for Lotem Controller software version 3.61.02 More...

Install Patch #4 to improve the reliability of the unloading process, from the drum to the tray stage. Find this executable file under Downloads on the Downloads page.

25 Jul 2005: FCO 512-00302A: Improving the reliability of the unloading process, from the drum to the tray stage More...

Implement FCO 512-00302A to install the unloading script (UnloadPlateFromDrumToTray.Script). The script improves the reliability of the unloading process, from the drum to the tray stage. Find this item under Software on the FCOs page.

18 Jul 2005: FCO 510F27648A Spring spoilers FCO II More...

Implement FCO 510F27648A to solve problems with unloading plates, solve attachment problems near to the head spoilers, enable support for a wide range of plate thickness (0.15 - 0.3 mm). Find this item under Drum System and Carriage on the FCOs page.

07 Jul 2005: Lotem 800 Family planned maintenance parts list More...

The Lotem 800 Family planned maintenance parts list has been updated. Find this item on the Planned Maintenance page.

07 Jul 2005: Lotem 800 Family planned maintenance procedures More...

The Lotem 800 Family Planned Maintenance (PM) Procedures have been updated. Find this item on the Planned Maintenance page.

07 Jul 2005: Lotem 800 Family planned maintenance checklist More...

The Lotem 800 Family planned maintenance checklist has been updated. Find this item on the Planned Maintenance page.

23 Jun 2005: FCO 512-00269A: Change the crossover connection leading from the output device to the Brisque with a network connection More...

Implement FCO 512-00269A to enable remote support to the platesetter. This FCO swaps the platesetter over from a crossover connection to a network connection by using a networking cable. Find this item under Miscellaneous on the FCOs page.

TechPlanet DVD Version 4 N.2—31 May 2005

24 May 2005: FCO 512-00266A: Improving the MCU cassette reliability More...

Implement FCO 512-00266A to improve MCU cassette reliability. This FCO describes how to tighten and secure the user-door-locker assembly screws by sealing them with Araldite epoxy and then adding screw covers. Find this item under FCOs for MCU on the FCOs page.

05 May 2005: FCO 512-00250A: Improving the centering system More...

Implement FCO 512-00250A to improve the centering system. This FCO adds a spring mechanism to the chain and replaces the wheel sprocket shoulder screw. This FCO ensures that the tension on the chain is maintained at the correct level. Find this item under Loading/Unloading Systems on the FCOs page.

18 Apr 2005: Lotem 800 unload motor does not work after upgrading the software from version 3.20.01 to 3.61.02 More...

This document describes how to change the registry parameters when the unload motor does not work correctly after upgrading from Lotem Controller software version 3.20.01 to software version 3.61.02. Find this item under Lotem Controller on the Troubleshooting page.

17 Apr 2005: Lotem 800 plate-loading sequence for version 3.61.02 More...

This document illustrates the Lotem 800 plate loading sequence for version 3.61.02. In addition, the tables in the document provide the Lotem Controller parameters for each motion in the plate-loading process. The Lotem 800 plate loading sequence document is located under Load/Unload on the Reference page.

13 Apr 2005: FCO 512-00197A: Anti-scratch solution for all deep punches More...

Implement FCO 512-00197A to install the improved plate support, which prevents the plate from falling onto the punch cover. Find this item under the Loading/Unloading Systems section on the FCOs page.

13 Apr 2005: Drum deceleration and drum speed deviation problems occur on all output devices More...

This troubleshooting document, which is applicable for all output devices, provides the solution if the drum decelerates or deviates in speed. Find this item under Drum /Carriage on the Troubleshooting page.

20 Feb 2005: Using Punch Configurator More...

The Punch Configurator document describes how to use the Punch Configurator to search for and view punch configuration, according to a variety of parameters. Find this item under Spare Part Kits on the Parts/tools page.

15 Feb 2005: FCO 512-00222A: Replacing the XY vacuum pump with a vacuum generator More...

Implement FCO 512-00222A to install the improved low-maintenance vacuum generator in place of the existing high-maintenance XY vacuum pump. Find this item under the Loading/Unloading Systems section on the FCOs page.

14 Feb 2005: Backing up and restoring the Lotem registry, database, and DDB configuration More...

Invalid Key describes the procedure for backing up and restoring the Lotem registry section, database, and DDB configuration data. Find this item under the Utility Files section on the Downloads page.

10 Feb 2005: FCO 512-00183A Improving the multi-cassette unit’s plate/paper separation More...

Implement FCO #512-00183A (pdf) to install the improved MCU centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

10 Feb 2005: FCO 512-00182A Improving the single-loading cassette’s plate/paper separation More...

Implement FCO #512-00182A (pdf) to install the improved DLC centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

10 Feb 2005: FCO 512-00181A Improving the dual-loading cassette’s plate/paper separation More...

Implement FCO #512-00181A (pdf) to install the improved SLC centering arms with the paper/plate separation brackets. Find this item under the Cassettes section on the FCOs page.

TechPlanet DVD Version 4 N.1 and Mature Products 2005—31 Jan 2005

06 Feb 2005: “Carriage Motor Fine Detector Not Active error message” More...

“Prevent the Carriage Motor Fine Detector Not Active” error message by reducing the distance between the backlash movement and home position. Find this item under the Drum / Carriage section on the Troubleshooting page.

01 Feb 2005: Procedure: Replacing the centering knobs and plate back locker knob More...

The Replacing the centering knobs and plate back locker knob document describes how to replace the existing centering knobs and back locker knob with the improved easy-to-grip knobs. Find this item under the Load/Unload System section on the Procedures page.

23 Jan 2005: Troubleshooting: The Lotem platesetter rollers mark the plates during the loading/unloading process More...

The Lotem platesetter rollers mark the plates during the loading/unloading process document describes how to reduce the speed of the drum during the loading/unloading process and alleviate the pressure differentials placed upon the plate. Find this item under the Load/Unload System section on the Troubleshooting page.

16 Nov 2004: FCO #512-00213A Suction cups type II - Replaceable by customer More...

A suction cup assembly has been designed that can be replaced by the customer. The engineer, however, will initially have to install the new assembly as described in FCO #512-00213A (pdf). Thereafter, customers can replace their platesetter’s suction cups without having to place a call to the Response Center. Find this item under the Loading/Unloading Systems section on the FCOs page.

09 Nov 2004: FCO Tracker More...

FCO Tracker is a file utility, enabling service personnel to keep track of the Field Change Orders (FCOs) that have been implemented on a specific platesetter. Each FCO has its own unique FCO Tracker file. Whenever an FCO is implemented, its associated FCO Tracker file should be installed. To learn more about the File Tracker utility, read the FCO Updater utility.

20 Oct 2004: How to clean and oil the V-block/carriage beam on all CIL output devices More...

This procedure describes how to clean and oil the V-block/carriage beam on all CIL output devices, using silicon oil (part number 402-00105). Find this procedure on the Maintenance page.

18 Oct 2004: Procedure: How to complete and edit the CIL Outlook Escalation Form More...

This procedure describes How to complete and edit the CIL Outlook Escalation Form. Find this item on the Escalation page.

18 Oct 2004: Troubleshooting item: How to release a plate that is stuck in a punch More...

This troubleshooting document describes How to release a plate that is stuck in a punch. Find this item under the Punch section on the Troubleshooting page.

18 Oct 2004: The All CTP Devices site now includes information about Lotems More...

The All CTP Devices site has been updated and now contains information about Lotem platesetters.

21 Sep 2004: Announcing AskMe: The AskMe search tool is now accessible from all the Lotem sites More...

AskMe, located in the navigation bar, is a search tool which enables you to find answers faster by connecting you with knowledge base information and solutions from multiple sources. Learn more about AskMe’s functions from the 5 minute online demonstrations.

08 Sep 2004: Procedure: Replacing the drum motor on Lotem 800 platesetters More...

The procedure Replacing the drum motor on Lotem 800 platesetters may need to be performed if the drum is either making excessive noise, rotating in the wrong direction or showing acceleration problems. Find this item under the Drum/Carriage section on the Procedures page.

TechPlanet CD Version 3 N.1—29 Feb 2004

30 Aug 2004: Troubleshooting item: Preventing 40 GB hard drive failures on Lotem platesetters More...

Preventing 40 GB hard drive failures on Lotem platesetters can be accomplished by installing approved hard drives. This troubleshooting document provides a list of approved (and unapproved) hard drives for the Lotem platesetter. Find this item under the PC Problems section on the Troubleshooting page.

12 Aug 2004: FCO #512-00120A/512-00121A Improving the middle spring spoilers More...

Implement FCO #512-00120A/512-00121A (pdf) to improve the middle spring spoilers and solve the problems associated with the previous spring spoilers. Find this item under the Drum System and Carriage section on the FCOs page.

05 Aug 2004: FCO #512-00141A - Accessories CD More...

Install the support tools on the FCO #512-00141A (pdf) accessory CD to improve the support of the Lotem devices. Find this item under the Software section on the FCOs page.

03 Aug 2004: FCO #512-00133A Replacing the tail gripper’s shoulder screws (IL04487) More...

Over time, the shoulder screws on the tail grippers may loosen and break off. Implement FCO #512-00133A (pdf) to replace the tail gripper’s shoulder screws with self locking screws. Find this item under the Drum System and Carriage section on the FCOs page.

18 Jul 2004: Updated procedure: Installing the Lotem 800 variable (movable) punch More...

To increase usability, the Installing the Lotem 800 variable (movable) punch procedure has been been updated and redesigned. Find this item under the Punch System section on the Procedures page.

05 Jul 2004: Troubleshooting item: “The debris removal timeout failed” error message appears when a plate is being exposed More...

Prevent “The debris removal timeout failed” error message from appearing by amending the associated Registry parameter. Find this item under the Expose System on the Troubleshooting page.

TechPlanet CD Version 3 N.2—14 Jun 2004

07 Jun 2004: A downloadable patch has been created to solve the problem with the MCU cassette #5 More...

Download patch update #3 to solve the problem with the MCU cassette #5. Find this item on the Downloads page.

02 Jun 2004: FCO #512-00091A Installing an enhanced unload detector More...

The existing ‘plate on unload’ detector on Lotem 800 platesetter’s with Omron interlocks, is not sensitive enough and can cause plates to double load. Invalid Key describes how to replace the ‘plate on unload’ detector with an enhanced detector (part number: 504S1L783A). Find this item under the Unload Tray System section on the FCOs page.

05 May 2004: Troubleshooting item: Lotem 800 interlocks and solenoids fail to respond More...

The troubleshooting document, Lotem 800 interlocks and solenoids fail to respond, describes how to verify if the power failure protector board is preventing power from reaching vital components. Find this item under the Interlock System section on the Troubleshooting page.

05 May 2004: Troubleshooting item: Preventing unwanted black vertical lines from appearing on the exposed image More...

This document describes how to perform several troubleshooting options to prevent unwanted black vertical lines from appearing on the exposed image. Find this item under the Image Quality section on the Troubleshooting page.

22 Apr 2004: FCO #512-00092A - Improving the platesetter/cassette interface More...

FCO #512-00092A - Improving the platesetter/cassette interface, describes how to replace the platesetter's air nozzles with silicon suction cups and adapt them to the loading cassette. Find this item under the Cassette section on the FCOs page.

19 Apr 2004: Procedure: Aligning the DLC's upper and lower centering arms More...

The procedure Aligning the DLC's upper and lower centering arms, describes how to align the centering arms on the DLC (dual loading cassette) and center them on their respective trays. Find this item under the Load/Unload section on the Procedures page.

31 Mar 2004: Troubleshooting item: Reconfiguring the Brisque after cassette replacement More...

The troubleshooting document describes the importance of reconfiguring the Brisque after cassette replacement. Find this item under the Brisque section on the Troubleshooting page.

30 Mar 2004: Troubleshooting item: Preventing the exposure of a skewed image on a Lotem 800 platesetter More...

The troubleshooting document Preventing the exposure of a skewed image on a Lotem 800 platesetter, describes how to prevent exposing a skewed image, by adjusting the XY system chain to stop it from rubbing against the inside top cover of the platesetter. Find this item under the Image Quality section on the Troubleshooting page.

28 Mar 2004: Troubleshooting item: FM screening - Preventing the exposure of a crooked image on a Lotem 800 V2 More...

The troubleshooting document FM screening: Preventing the exposure of a crooked image on a Lotem 800 V2 describes how to accurately adjust the spiral punch to prevent exposing crooked FM screened images on a Lotem 800 V2 platesetter. Find this item under the Expose System section on the Troubleshooting page.

28 Mar 2004: Patch for solving the problem with MCU cassette #5 More...

To solve the problem with MCU cassette #5, download the patch Update #3 from the Downloads page.

11 Mar 2004: TSP/TSP_U Installation Guide More...

The TSP/TSP_U Installation Guide describes the various TSP configurations, depending on your Brisque or Macintosh platform, and your output device. The guide includes procedures for installing the TSP/TSP_U board and connecting the TSP cable. Find this item on the Connectivity page.

18 Feb 2004: Application notes: Backing up the Lotem registry, database and DDB configuration (multilanguage) More...

The Application Notes: Backing up the Lotem registry, database and DDB configuration (multilanguage) can be found under the User Guides section on the Reference page.

09 Feb 2004: Software version part numbers for the Lotem 800 FH More...

The Software version part numbers for the Lotem 800 FH can be found under the General Information section on the Reference page.

05 Feb 2004: Troubleshooting item: Brisque version 4.1: Preventing a 2-3% dot variation between separations More...

The document Brisque version 4.1: Preventing a 2-3% dot variation between separations describes how to use d-ratio 80 and d-ratio 97 to correct the dot areas and equalize the grey levels between separations. Find this item under the Brisque section on the Troubleshooting page.

04 Feb 2004: Power distribution box 406E4E249 More...

The Power Distribution Box 506E4E249 (pdf) document includes general information and electrical specifications for the power distribution boxes installed in Lotem 800 Family platesetters. Find this item under the Boards/Power section on the Reference page.

03 Feb 2004: Troubleshooting item: In Brisque 4 and Brisque 5, jobs with certain screen set parameters are exposed on Lotem 400 and Lotem 800 with a reduced number of beams More...

In Brisque 4 and Brisque 5, jobs with certain screen set parameters are exposed on Lotem 400 and Lotem 800 with a reduced number of beams. This variation in number of beams is normal behavior. An optimization process is used to prevent plate bending at certain screen set angle and frequency parameters. This process increases the overall system tolerance but affects the number of beams. Find this item under the Brisque section on the Troubleshooting page.

01 Feb 2004: Field Change Order #512-03285A Resolving 'Local3 does not respond' error message More...

FCO #512-03285A describes how to prevent the Local3 board does not respond error message by adding a capacitator to the reset circuit of the Local3 board. Find this item under the Boards and Power System section on the FCOs page.

27 Jan 2004: Troubleshooting item: Resolving low XY and proof bar vacuum levels More...

To resolve low XY and proof bar vacuum levels, check, and replace (if required) the XY vacuum pump filter. Find this item under the Load/Unload System section on the Troubleshooting page.

26 Jan 2004: Lotem 800/Quantum personal and regional jig kit More...

A personal jig kit (516-00006A) and a regional jig kit (516-00007A) have been added to the Parts/tools page, under the Jigs section.

21 Jan 2004: Field Change Order #512-00207A Replacing the Paper/Plate Detector More...

FCO #512-00207A describes how to replace the existing paper/plate detector with a wide detector. The wide detector can detect a wide range of plates without the need for calibration. Find this item under the Loading/Unloading Systems section on the FCOs page.

19 Jan 2004: Troubleshooting item: Preventing the Lotem 800 (Local2) drum from shutting down during an exposure More...

Prevent the Lotem 800 drum from shutting down during an exposure by readjusting the MCF board's voltage to 5.1 volts and by replacing the punch board. Find this item under the Drum/Carriage section on the Troubleshooting page.

14 Jan 2004: Remote Support More...

A new Remote Support section has been added to the Connectivity page.

14 Jan 2004: Diagnostics More...

A new Diagnostics section has been added to the Troubleshooting page.

04 Jan 2004: Lotem refurbishment form More...

A Lotem Refurbishment Form has been added to the Escalation page. When returning a Lotem to the factory for refurbishments, fill out the requested details on the adhesive form, and then stick the adhesive form onto the exterior of the Lotem shipping crate.

31 Dec 2003: New! Training section More...

The Training section is now located on the Reference page.

29 Dec 2003: Adjusting the plate on unload detector More...

The procedure for Adjusting the 'plate on unload detector' (assembled on the unloading tray) can be found under the Load Unload System section on the Procedures page.

14 Dec 2003: Lotem 800 punch order form More...

A Lotem 800 punch order form has been added to Site Preparation section of the Installation page.

14 Dec 2003: Lotem 800 standard punch configuration More...

A Lotem 800 standard punch configuration document has been added to Site Preparation section of the Installation page.

14 Dec 2003: Troubleshooting item: Prevent the 'Put of Distribution Card Failed' and 'Distribution Card Doesn't Respond' error messages More...

The troubleshooting document Prevent the 'Put of Distribution Card Failed' and 'Distribution Card Doesn't Respond' error messages describes how to prevent these two error messages from appearing during calibration by ensuring that the test plate does not contain more than 10 calibration strips. Find this item under the Expose System section on the Troubleshooting page.

11 Dec 2003: Site configuration drawings Updated More...

The site configuration drawings have been removed from the Lotem 800 Family Site Preparation Guidelines document and are now located under the Site Configuration Layouts section of the Installation page.

10 Dec 2003: Lotem 800 Family Site Preparation Guidelines Updated More...

The updated Lotem 800 Family Site Preparation Guidelines document and translations are now available on the Installation page. This document now includes a notice regarding airborne emissions.

04 Dec 2003: Field Change Order #512-03310A - Power Failure Protector More...

This FCO replaces FCO 512-01500. Prevent damage to a platesetters' components, caused by an electrical power surge, by implementing Field Change Order #512-03310A Power Failure Protector. This FCO adds a power failure protector board to maintain the platesetter in an Off status until the On/Off pushbutton is toggled. Find this item under the Boards and Power system section of the FCO page.

26 Nov 2003: This site has been restructured to fit TechPlanet’s common navigation More...

This site has been restructured to fit TechPlanet’s common navigation. If you have any questions or comments about the navigation, please contact TechPlanet feedback. For information about content in this site, please contact Steven Silverstone.

25 Nov 2003: Installing a paper disposal slide - Kit part number 510K3R294 Updated More...

The Installing a paper disposal slide - Kit part number 510K3R294 document has been updated. This document describes how to install a paper disposal slide onto a Lotem 800 platesetter with Omron interlocks. Find this item under the Load / Unload System section on the Procedures page.

25 Nov 2003: Troubleshooting item: Enhanced enable detector kit (p/n 518-00481A) More...

The operational range of the existing enable detector (p/n 138A10080) is too limited. The Enhanced enable detector kit (part number 518-00481A) document describes the workaround to this problem by replacing not only the existing enable detector, but several other detectors with newly enhanced detectors - all of which are provided in a kit. Find this item under the Load / Unload System section on the Troubleshooting page.

20 Nov 2003: Troubleshooting item: Replacing worn out plastic bearings (bushings) in the unload tray More...

The troubleshooting document Replacing worn out plastic bearings (bushings) in the unload tray, describes when it is suffices to replace just the split type bearings and when it is necessary to replace the entire roller shaft. Find this item under the Load/Unload System section on the Troubleshooting page.

16 Nov 2003: FCO #512-02295 Sealing the optic house opening More...

The existing optic house opening (where the resolution mechanism fork enters the optic head), is too large. Dust can easily enter through this opening and damage the laser optics, resulting in reduced image quality. Implement FCO #512-02295 Sealing the optic house opening to prevent dust from reaching the laser optics by sealing the opening where the resolution mechanism fork enters the optic house. Find this item under the Expose System section on the FCOs page.

14 Nov 2003: FCO #512-02637 Improving the unload force on the Lotem 800 VL tray More...

FCO #512-02637 Improving the unload force on the Lotem 800 VL tray describes how to replace the existing rollers with new rollers and thus prevent the edges of small plates cutting the rollers as they pass through them. Find this item under the Lotem 800 VL section on the FCOs page.

12 Nov 2003: Replacing the unload rollers (518-00230A, 518-00231A) on platesetters with Omron interlocks More...

The procedure Replacing the unload rollers (518-00230A, 518-00231A) on platesetters with Omron interlocks describes how to replace the two sets of rollers located on the unloading tray. Find this item under the Load Unload System section on the Procedure page.

11 Nov 2003: Error message: Plate did not reach punch More...

When the centering brackets in the cassette tray prevent the plate from moving either to the left or to the right, the end of the plate cannot exit the cassette, and the Plate did not reach punch error message is be generated. This Error message: Plate did not reach punch document describes how to overcome the problem by replacing the centering arms with a newly designed version. Find this item in the Load / Unload System section of the Troubleshooting page.

26 Oct 2003: Dry Drum Vacuum Pump VT 4.40 Wiring Connections More...

The Dry Drum Vacuum Pump VT 4.40 Wiring Connections schematic has been updated. Find this item on the Maintenance page.

26 Oct 2003: Gast XY Loading Vacuum Pump (PM) More...

A Gast XY Loading Vacuum Pump PM schematic has been added to the Maintenance page.

26 Oct 2003: Becker XY Vacuum Pump DT 4.8 Wiring Connections More...

A Becker XY Vacuum Pump DT 4.8 Wiring Connections schematic has been added to the Maintenance page.

19 Oct 2003: FCO #512-02638 Repositioning the spring spoilers on the Lotem 800 VL More...

Implement FCO #512-02638 Repositioning the spring spoilers on the Lotem 800 VL to solve the Lotem 800 VL attachment problem near the head spoilers. Find this item under the Lotem 800 VL section on the FCOs page.

15 Oct 2003: Troubleshooting item: Platesetter is locked in a permanent state of shut down More...

The Platesetter is locked in a shut down state document provides a solution for platesetters that are locked in a permanent state of shut down. Find this item under the Boards / Power section on the Troubleshooting page.

10 Oct 2003: Manually save log files More...

This item describes how to manually save log files. Find this item under the Software section on the Procedures page.

01 Oct 2003: Troubleshooting item: Resolving the 'Protector XY punch is locked by X motor' error message More...

The Resolving the 'Protector XY punch is locked by X motor' error message document describes how to check the status of the bar flag in order to resolve the error message. Find this document under the Load / Unload System section on the Troubleshooting page.

29 Sep 2003: Troubleshooting item: Brisque error message: Interhead margin values must be between 10 and 500 More...

The Brisque error message: Interhead margin values must be between 10 and 500 document describes how to circumvent this error message by changing the values of the margins in the default press format to 10 and 6. Find this document under the Brisque section on the Troubleshooting page.

29 Sep 2003: Troubleshooting item: Reformatting a partitioned hard drive More...

The Reformatting a partitioned hard drive document describes how to create a Startup diskette containing the Fdisk.exe utility. The Fdisk.exe utility can be used for reformatting partitioned hard drives prior to installing Windows OS and Lotem software. The document, containing a downloadable link to the Fdisk.exe utility, can be found under PC Problems on the Troubleshooting page. Alternatively, the utility can be downloaded directly from the Downloads page.

22 Sep 2003: Troubleshooting item: Drum is oscillating at start up More...

If the Drum is oscillating at start up, replace the MCF board. Find this item under the Drum / Carriage section on the Troubleshooting page.

18 Sep 2003: FCO #512-02139 Preventing Local3 board error messages More...

Implement FCO #512-02139 to prevent two conflicting components within the platesetter from generating Local3 board error message. Find this item under Boards and Power System on the FCOs page.

17 Sep 2003: Troubleshooting item: DDB card error messages More...

The DDB card error message document describes how to prevent DDB card error messages from occasionally occurring between exposures. The document can be found under the Boards / Power section of the Troubleshooting page.

TechPlanet CD Version 2 N.3/4—15 Sep 2003

09 Sep 2003: Lotem backup and restore utility More...

The Lotem backup and restore utility enables you to backup and restore the registry, data base and DDB configurations. The utility can be downloaded from the Downloads page.

08 Sep 2003: DLC for Lotem 800 User Guide (pdf) - Updated More...

An updated, multi-language version of the DLC for Lotem 800 User Guide (version 2.0) can be found on the Installation page.

28 Aug 2003: Installing a TSP board More...

The document Installing a TSP board describes how to install a TSP board when performing an upgrade from a VLSI board. Find this item under the Boards/Power section of the Procedures page.

21 Aug 2003: Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User translations More...

New! The updated Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User translations are now available under the User Troubleshooting section of the Troubleshooting page.

14 Aug 2003: Troubleshooting item: Preventing banding on a Lotem 800V2 (FH) More...

The Preventing banding on a Lotem 800V2 (FH) document describes how to prevent very fine vertical lines, spaced approximately 0.5 mm apart, from appearing on exposed images. Find this item on the Troubleshooting page (Image Quality).

05 Aug 2003: Lotem 800 (Fiber Head / SC / DLC / MCU Release Notes - Software version 3.61.02 More...

The Lotem 800 (Fiber Head / SC / DLC / MCU Release Notes - Software version 3.61.02 can be found under the Release Notes section of the Reference page. 

27 Jul 2003: Field upgrade to edge detection on Lotem More...

Edge detection enables accurate image positioning on the plate. The edge detection calibration procedure starting from version 3.61.00/1.60.09 has been automated and simplified. This document on has been updated and simplified. Find this document under the Expose System section of the Procedures page.

27 Jul 2003: Edge detection calibration for version 3.161.00/1.60.09 and higher on Lotem More...

The Edge detection calibration for version 3.161.00/1.60.09 and higher on Lotem document describes the field upgrade procedures for edge detection calibration. Find this document under the Expose System section of the Procedures page.

23 Jul 2003: Troubleshooting item: Reducing scratches on plates caused by spring spoilers More...

The Reducing scratches on plates caused by spring spoilers document describes how to file down the sharp edges of spring spoilers in order to reduce scratches on the plates. Find this document under the Image Quality section of the Troubleshooting page.

20 Jul 2003: Uninterruptible power supply (UPS) / power conditioner requirements More...

The Uninterruptible power supply (UPS) / power conditioner requirements document describes how to overcome unstable power supplies. Find this document under the Site Preparation section of the Installation page.

16 Jul 2003: Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User More...

The Lotem 800 Family / Lotem 800 II Family Troubleshooting Guide for User is now available on the Troubleshooting page (User Troubleshooting).

16 Jul 2003: Edge detection troubleshooting procedure More...

The message Carriage reach position without edge detection appears with Lotem 800. Find this item under the Expose System section on the Troubleshooting page.

13 Jul 2003: DLC spare parts - Updated More...

The DLC spare parts list has been updated. You can find the updated DLC spare parts under the Cassette section of the Parts/Tools page.

10 Jul 2003: FCO #512-01485 DLC roller bearings More...

Implement FCO #512-01485 to prevent the upper DLC (dual loading cassette) roller from colliding with GTO plates during the punch to drum load sequence. Find this item under Loading/Unloading Systems on the FCOs page.

03 Jul 2003: 510K3R159 - Up Time Kit for Lotem 800 New Omron Interlock (new loading system) More...

The parts and tools item 510K3R159 - Up Time Kit for Lotem 800 New Omron Interlock (new loading system) contains a table describing the contents of the kit. Find this item on the Parts and Tools page.

03 Jul 2003: 510K3R158 - Up Time Kit for Lotem 800 (old loading system) More...

The parts and tools item 510K3R158 - Up Time Kit for Lotem 800 (old loading system) contains a table describing the contents of the kit. Find this item on the Parts and Tools page.

03 Jul 2003: 510K3R157 - Up Time Kit for Lotem 800 (new loading system) More...

The parts and tools item 510K3R157 - Up Time Kit for Lotem 800 (new loading system) contains a table describing the contents of the kit. Find this item under the Load/Unload section of the Parts and Tools page.

01 Jul 2003: Troubleshooting item: Loading Windows CD Image 2.0 on an Old Lotem 800V More...

The troubleshooting item Loading Windows CD Image 2.0 on an Old Lotem 800V describes how to resolve an EZ-Restore error message, which sometimes appears after loading BIOS version 1.2 on old Lotem 800V platesetters. Find this item on the Troubleshooting page (PC Problems).

19 Jun 2003: FCO 512-01636 - Antistatic Bar Flag Assembly More...

Implement FCO 512-06136 to prevent damaging the bar flag detector from electrostatic electricity. The FCO achieves this by introducing a new bar flag design and a grounding cable. Find this item on the FCO page.

15 Jun 2003: FCO 512-01500 - Power Failure Protector More...

Prevent damage to a platesetters' components, caused by an electrical power surge, by implementing FCO 512-01500, which adds a power failure protector board to maintain the machine in OFF status until the On/Off pushbutton is toggled. Find this item on the FCO page.

08 Jun 2003: Lotem 800 version 3.61.02 Release Notes - in pdf format - Updated. More...

The Lotem version 3.61.02 Release Notes describes the changes and additions made to the Lotem 800 since versions Lotem 800 Fiber Head (FH) - 3.60.09. Find this item under Release Notes on the Reference page.

08 Jun 2003: Staccato 25 (second order FM screening) More...

Staccato FM screening combines the benefits of both stochastic and conventional screening to produce high-fidelity, artifact-free images. It improves color and halftone stability on press, making it a perfect complement to consistent "by-the-number" printing. Several prerequisites must be met before calibrating your machine to achieve quality Staccato FM screening. Find this procedure on the Staccato 25 page.

04 Jun 2003: Replacing DSM Board to DSM2 - Updated More...

Improve carriage movement and performance by replacing the existing DSM board with the DSM2 board. Find this item under Board Power on the Procedures page.

01 Jun 2003: Brisque 4.1 - Supported Platform Configurations - in spreadsheet format More...

Use the Brisque 4.1 - Supported Platform Configurations spreadsheet for all CTP device configurations. Find this item under Other Documentation on the Downloads page.

20 May 2003: Troubleshooting item: Reconfiguring the Brisque after cassette replacement More...

Reconfigure the Brisque after replacing a cassette to solve the problem of the first job for the new media generating warning messages. Find this item under Brisque on the Troubleshooting page.

18 May 2003: FCO 27707/A/B/C - Updated More...

FCO 27707/A/B/C improves punch system reliability and provides and easier way to adjust the punch HP detector. Find this updated item under Punch System on the FCOs page.

13 May 2003: Correcting the elevation angle of the optical head on fiber optic Lotems More...

The procedure, Correcting the elevation angle of the optical head on fiber optic Lotems, enables you to find the correct elevation angle of the optical head. When the elevation angle is correct, all 24 or 48 beams along the V groove are in focus. Find this item under Expose System on the Procedures page.

30 Apr 2003: Troubleshooting item: Wrong UDRC operation with software versions 3.60.09 and 3.61.02 More...

A bug found in software versions 3.60.09 and 3.61.02 causes the UDRC pump to turn on and off with each plate loading, instead of remaining on until the job exposure is completed. Solve this problem by downloading the relevant patch. Find this item under Software on the Troubleshooting page.

TechPlanet CD Version 2 N.2—28 Apr 2003

31 Mar 2003: Lotem 800 version 3.61.02 Release Notes More...

Lotem 800 version 3.61.02 Release Notes - in pdf format. Find this item on the Reference page.

31 Mar 2003: Planned Maintenance Procedure and Checklist for the Lotem 800 More...

The new Planned Maintenance Procedure and Checklist for the Lotem 800 is a comprehensive procedure that includes a PM workflow and links to all relevant PM procedures for the assemblies. Find these documents under Planned Maintenance on the Maintenance page.

27 Mar 2003: Troubleshooting item: Bar flag problems on Lotem 800V More...

Resolve bar flag problems by checking the crimp connections on the bar flag connections of the bar flag harness, as well as ensuring that the detector is functioning properly. Find this item under the Load /Unload System section on the Troubleshooting page.

26 Mar 2003: FCO #512-01334 GTO upgrade kit half kit More...

Implement FCO 512-01334 to adjust the position of the GTO registration pins on the punch beam so they match the position of the pins on larger plates. Find this item under Punch System on the FCOs page.

26 Mar 2003: FCO #512-01322 Anti-scratch solution for all deep punches More...

Implement FCO 512-01322 to prevent the edges of the plate cover from scratching the plates and reducing the quality of the printed images. Find this item under Punch System on the FCOs page.

03 Mar 2003: Software version 3.61.00 on Lotem 800 S Forms More...

Configure the Lotem 800 S Forms using the correct registry values for software version 3.61.00. Find this information under Registry Parameter Changes on the Lotem 800 S Forms Overview page.

20 Feb 2003: 514-00033A - 20/40 GB Hard Drive Field Installation Kit More...

Implement the hard drive field installation kit procedure on Lotem machines with the old E-box (p/n 506E1L027) to solve communication problems caused by the 1.6 meter flat cable. Find this item under Software on the Procedures page.

20 Feb 2003: Installing Remote Tools on Lotem More...

Customize your Lotem with remote support tools by implementing the remote tools installation procedure. Find this item under Software on the Procedures page.

05 Feb 2003: Focus preload procedure on Lotem 800/400 More...

Implement the focus preload procedure to set the correct optic focus tension when replacing the focus motor or, when the focus calibration fails to establish a focus value within the recommended range of 300 to 400 focus motor steps. Find this item on the Procedures page.

 


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